Automatic boxing process and equipment for gloves
Patent Information
- Application Number
- CN202610550384.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2026-04-24
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2046-04-24
AI Technical Summary
1、多产线信息孤岛与纸盒匹配困难:传统装盒设备缺乏有效的产线信息追溯与识别机制,无法将不同产线、不同批次、不同规格的手套与其对应的纸盒进行自动匹配
1、通过设置由倍速链线、缓存机构及IFRD信息录入读取装置构成的手套输送线,并在手套输送载具底部安装IFRD芯片,倍速链线可根据生产节拍自动缓存和释放手套,有效平衡前后工序速度差异;IFRD芯片实时记录并传递手套的规格、批次等归属信息,使装盒机箱能够精准识别并控制上料模组从纸盒料仓中自动匹配取出对应规格的纸盒,为全流程的多产线协同与多规格兼容的手套自动高速装盒生产提供了可靠的数据支撑,降低了错盒混装的可能性;
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Figure CN122101601B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of automated glove production technology, specifically to an automated glove boxing process and equipment. Background Technology
[0002] In traditional processes, plastic gloves, as a common household item, are widely used in daily life and production, especially in the catering and medical fields, where they have broad application prospects. However, gloves are mostly made of flexible materials such as PE and PVC, and are inherently flexible in structure. Currently, the filling and packaging of gloves are still mainly done manually, resulting in low packaging production efficiency and limiting the rapid production of gloves.
[0003] While automated cartoning equipment is used in existing technologies for automated production, some drawbacks still exist, such as: 1. Information silos across multiple production lines and difficulties in matching cardboard boxes: Traditional cartoning equipment lacks an effective production line information traceability and identification mechanism, making it impossible to automatically match gloves from different production lines, batches, and specifications with their corresponding cardboard boxes. Manual verification and adjustment are required during production line changes, which is not only inefficient but also prone to packaging quality issues due to incorrect box mixing, making it difficult to meet the intelligent requirements of collaborative production across multiple production lines and flexible production changeover.
[0004] 2. Mismatch between glove picking and boxing cycle time limits production efficiency: The picking, venting, shaping and boxing actions of existing equipment are mostly sequential operations. When a set of gloves is being boxed, the picking and venting processes are forced to wait, resulting in idle time of "boxing while waiting for material preparation" or "material preparation while waiting for boxing". The equipment utilization rate is low and cannot match the cycle time requirements of high-speed production lines, which restricts the further improvement of the overall production capacity.
[0005] 3. Low success rate of opening cardboard boxes and poor forming consistency: Traditional box opening mechanisms mostly use a single suction cup or mechanical block, which is not adaptable to cardboard boxes of different sizes and stiffness, and is prone to problems such as incomplete opening, box deformation or even tearing; after opening, there is a lack of effective box support and positioning mechanism, and the cardboard box is prone to springing back or deformation in subsequent handling, fastening and other processes, which makes it impossible for subsequent processes to proceed smoothly, seriously affecting production stability and yield.
[0006] 4. Low efficiency and bulky equipment structure in multi-station collaboration: In cartoning processes requiring multi-stage collaborative operations, traditional equipment often necessitates independent handling mechanisms for each station. This results in complex equipment structures, large footprints, and difficulty in precisely synchronizing the handling rhythms between stations, easily leading to jams or waiting times, thus limiting the realization of high-speed continuous production. In fully automated packaging lines for products such as gloves, automatically opening and stably maintaining folded and flattened cardboard boxes in a predetermined state is a crucial prerequisite for the smooth operation of subsequent high-speed cartoning processes.
[0007] The information disclosed in this background section is intended only to enhance the understanding of the general background of the invention and should not be construed as an admission or in any way implying that the information constitutes prior art known to those skilled in the art. Summary of the Invention
[0008] To address the problems mentioned in the background section, this invention provides an automated glove boxing process and equipment that integrates multi-production line information traceability, dual-station parallel boxing, adaptive reliable box opening, and multi-station integrated handling to achieve truly efficient, stable, and flexible automated boxing production.
[0009] To achieve the above objectives, the technical solution of the present invention is as follows: An automated glove boxing process includes the following steps: S1. Glove loading: After the gloves are produced from multiple production lines, they are conveyed to the glove conveyor on the double-speed chain line. At the same time, the basic information of the glove is recorded. The glove conveyor carrying the gloves is then transported to the buffer mechanism for buffering via the double-speed chain line and released when it is needed. S2, Glove Picking: Two sets of glove picking modules alternately pick up gloves from the glove conveyor of the double-speed chain and transfer the gloves to the glove pushing mechanism; S3, Paper box feeding and opening: The paper box hopper stores various types of paper boxes separately. The paper boxes in the paper box hopper are taken out by the feeding module and transferred to the opening mechanism. The opening mechanism unfolds the paper boxes to form the shape. S4. Cardboard box outer cover opening: The multi-station conveying mechanism holds the cardboard box at the box opening station, and the box opening positioning mechanism automatically opens the outer cover of the unfolded cardboard box to keep the cardboard box in a stable open state. S5, First end snapping: The multi-station conveying mechanism clamps the cardboard box at the first snapping station, and the first snapping mechanism snaps one end of the cardboard box to form a closed end; S6. Paper box rotation and positioning: The positioning and rotation mechanism clamps the paper box and rotates it to a preset angle, then moves towards the clamping mechanism, which clamps and fixes the paper box. S7. Glove insertion: The glove insertion mechanism vents and shapes the glove, and pushes it into the cardboard box with one end already fastened. The positioning rotation mechanism and the clamping mechanism are reset. S8. Glove tightening: The multi-station handling mechanism clamps the cardboard box at the tightening station, and the second pushing mechanism tightens the gloves from the open end of the cardboard box; S9, Second End Locking: The multi-station conveying mechanism holds the cardboard box at the second locking station, and the second locking mechanism locks the other end of the cardboard box to make the cardboard box completely closed. S10. Finished Product Output: The multi-station handling mechanism enables the synchronous clamping, handling, and unloading of cardboard boxes between multiple stations.
[0010] An automatic glove boxing device, comprising: The cartoning machine housing integrates glove conveyor lines and carton conveyor lines that work together, making it suitable for automated high-speed glove cartoning processes that support multiple production lines and are compatible with multiple specifications. The glove conveyor line includes: a double-speed chain, a buffer mechanism, a glove picking module, and a glove pushing mechanism; The paper box conveying line includes: a paper box hopper, a feeding module, a box opening mechanism, a box support and positioning mechanism, a first box fastening mechanism, a positioning and rotating mechanism, a clamping mechanism, a second pushing mechanism, a second box fastening mechanism, and a multi-station handling mechanism.
[0011] Preferably, the feeding position and weighing position of the double-speed conveyor are respectively equipped with IFRD information input and reading devices. The bottom of the glove conveyor of the double-speed conveyor is equipped with an IFRD chip for inputting glove ownership information. The cartoning machine identifies the glove production line information through the chip information and controls the feeding module to take out the corresponding carton from the carton hopper.
[0012] Preferably, the glove-pushing mechanism includes: The hopper switching mechanism is located inside the cartoning machine housing. Two sets of the glove picking modules are symmetrically arranged on both sides of the hopper switching mechanism to form two picking areas. The upper pressure mechanism is located at the top of the hopper switching mechanism, and forms two exhaust and shaping areas between it and the hopper switching mechanism; Two sets of material handling mechanisms are symmetrically arranged on both sides of the hopper switching mechanism along the X-axis. Two sets of hopper mechanisms are located at the top of the hopper switching mechanism and are arranged on both sides of the upper pressing mechanism along the X-axis. Two sets of first-stage material pushing mechanisms are respectively installed on the side walls of the two sets of hopper mechanisms; Two sets of material pushing and blocking mechanisms are respectively installed on the side walls of the two sets of hopper mechanisms; Driven by the hopper switching mechanism, the two hopper mechanisms alternately align with the carton clamping area along the X-axis. When one hopper mechanism is in the cartoning station, it works in conjunction with the push blocking mechanism and the first push mechanism on the same side to complete the cartoning action. At the same time, the other hopper mechanism first moves to the material picking area on the same side, works with the glove picking module to pick up the glove, and then moves to the exhaust and shaping area on the same side, works with the upper pressing mechanism to press down to complete the exhaust and shaping, preparing for the next cartoning.
[0013] Preferably, the box opening mechanism includes a pre-opening mechanism and a box opening reverse pull mechanism that work together to achieve automatic and efficient pre-opening and forming of various paper boxes and to stably maintain them in a naturally open state.
[0014] Preferably, the two sets of box-supporting and positioning mechanisms are symmetrically distributed about the multi-station handling mechanism. The box-supporting and positioning mechanism includes: a sliding frame and a sliding plate slidably disposed on the top wall of the sliding frame. The sliding frame is slidably installed in the box-packing machine housing via a drive module. A mode switching cylinder is provided at the top of the sliding frame. The output shaft end of the mode switching cylinder is fixedly connected to the sliding plate. A three-sided box-opening plate is provided at the bottom of the sliding plate. A first cylinder is provided at the bottom of the sliding plate. The output shaft end of the first cylinder drives the three sides of the three-sided box-opening plate to rotate synchronously through three sets of linkage rods. An upper box-opening plate is hinged to one end of the sliding frame. A second cylinder is provided at the top of the sliding frame. The output shaft end of the second cylinder is hinged to the side wall of the upper box-opening plate.
[0015] Preferably, the first and second box-locking mechanisms have the same structure, including a paper box positioning mechanism and an automatic lid-locking mechanism, which work together to complete the paper box lid-locking action; The paper box positioning mechanism includes: a column, a paper box parallel clamp disposed on the column, a paper box angle-cutting component, a small ear corner-folding mold, and a small ear opening suction cup, wherein the paper box parallel clamp and the paper box angle-cutting component are respectively disposed at both ends of the paper box positioning suction cup, and the small ear opening suction cup is disposed on the outside of the paper box positioning suction cup; The automatic lid-fastening mechanism includes: a lid-fastening module, a lid-fastening module, a lid-top module, and a side-ear parallel clamp module.
[0016] Preferably, the bottom of the positioning and rotating mechanism is provided with a Y-axis drive module, the positioning and rotating mechanism rotates and drives the paper box to move towards the corresponding hopper mechanism, and the clamping mechanism includes: a Z-axis lifting module and an X-axis clamping module at the output end, which is used to cooperate with the positioning and rotating mechanism to clamp the paper box.
[0017] Preferably, the second pushing mechanism includes: a Z-axis adjustment mechanism, and a pushing Y-axis cylinder is provided at the output end through the plate. The output shaft end of the pushing Y-axis cylinder is provided with a push plate to assist in pressing the glove.
[0018] Preferably, the multi-station conveying mechanism includes an X-axis multi-station adsorption module and a conveying module. The X-axis multi-station adsorption module is arranged in two sections, and multiple adsorption stations are respectively matched with a box-supporting positioning mechanism, a first box-locking mechanism, a second material-pushing mechanism, and a second box-locking mechanism. The conveying module is matched with the X-axis multi-station adsorption module and the positioning rotation mechanism.
[0019] The beneficial effects of this invention are as follows: 1. By setting up a glove conveyor line consisting of a double-speed chain, a buffer mechanism, and an IFRD information input and reading device, and installing an IFRD chip at the bottom of the glove conveyor, the double-speed chain can automatically buffer and release gloves according to the production cycle, effectively balancing the speed difference between the preceding and following processes; the IFRD chip records and transmits the glove's specifications, batch, and other belonging information in real time, enabling the cartoning machine to accurately identify and control the feeding module to automatically match and retrieve the corresponding specification of carton from the carton hopper, providing reliable data support for the automated high-speed cartoning production of gloves that is compatible with multiple production lines and multiple specifications throughout the entire process, and reducing the possibility of mixed packaging of incorrect boxes; The technical effects achieved are: parallel conveying, dynamic buffering and full-process information traceability of gloves from multiple production lines are realized, and automatic high-speed boxing production of gloves with multi-production line collaboration and multi-specification compatibility is realized.
[0020] 2. By setting up a dual-station parallel glove-pushing mechanism consisting of a hopper switching mechanism, an upper pressing mechanism, two sets of hopper mechanisms, a first pushing mechanism, and a pushing blocking mechanism, when one hopper is in the boxing station, it works in conjunction with the pushing blocking mechanism and the first pushing mechanism to complete the glove insertion into the box; at the same time, the other hopper simultaneously completes material retrieval and air venting and shaping, preparing for the next boxing. This dual-station alternating switching working mode eliminates the waiting time between material preparation and boxing in the traditional single-station system, improving the overall production efficiency. The resulting technical effect is that it enables highly parallel and zero-wait cycles of alternating material handling, degassing and shaping, and boxing of gloves, thereby improving the overall production line efficiency.
[0021] 3. By setting up an opening mechanism that coordinates the pre-opening mechanism and the box-opening reverse pull mechanism, and by using a box-supporting positioning mechanism to simultaneously open and position the carton on three sides and the top, the U-shaped folding rod of the pre-opening mechanism works in conjunction with the vacuum adsorption of the box-opening reverse pull mechanism to smoothly pull the flat carton into a cube through mechanical folding and the arc-shaped path of the box-opening reverse pull mechanism; the box-supporting positioning mechanism drives the three-side opening plates and the top opening plate to move synchronously through a mode switching cylinder, ensuring that the carton remains in a stable open state throughout the subsequent box-closing and box-packing processes; The technical benefits achieved are: reliable and non-destructive pre-opening and precise shaping of paper boxes of different sizes and stiffness, improving the success rate of paper box opening and the consistency of forming, and providing a reliable guarantee for high-speed automated boxing.
[0022] 4. By setting up a multi-station transport mechanism consisting of an X-axis multi-station adsorption module and a transport module, and by setting the X-axis multi-station adsorption module in two sections with multiple adsorption stations respectively matched with the box support and positioning mechanism, the first box fastening mechanism, the second pushing mechanism, and the second box fastening mechanism, the X-axis multi-station adsorption module can simultaneously adsorb and hold the cardboard boxes on multiple stations, ensuring that they remain stable and do not shift during box fastening, pushing and other operations; the transport module drives the adsorption module to move synchronously between the stations to complete the batch transfer of cardboard boxes. This integrated design integrates the processes that traditionally require multiple independent transport mechanisms into one, which not only simplifies the equipment structure and saves space, but also greatly improves the efficiency and synchronization accuracy of multi-station collaborative operation, providing key support for high-speed continuous production of the entire line; The resulting technical benefits are: integrating the traditional process that required multiple independent handling mechanisms into one, achieving synchronous clamping, precise positioning and efficient transfer of cardboard boxes between multiple key workstations, simplifying the equipment structure and saving space. Attached Figure Description
[0023] To facilitate understanding by those skilled in the art, the present invention will be further described below with reference to the accompanying drawings.
[0024] Figure 1 This is a flowchart illustrating the overall process of the present invention. Figure 2 This is a schematic diagram of the overall structure of the present invention; Figure 3 This is an installation structure diagram of the glove conveyor line and the cardboard box conveyor line in this invention; Figure 4 This is a structural diagram of the installation of the speed-doubling chain and buffer mechanism in this invention; Figure 5 This is an installation structure diagram of the glove feeding module and glove pushing mechanism in this invention; Figure 6 This is an installation structure diagram of the hopper switching mechanism in this invention; Figure 7 This is an installation structure diagram of the upper pressing mechanism in this invention; Figure 8 This is an installation structure diagram of the hopper mechanism in this invention; Figure 9 This is an installation structure diagram of the first feeding mechanism in this invention; Figure 10 This is an installation structure diagram of the material pushing and blocking mechanism in this invention; Figure 11 This is an installation structure diagram of the paper box hopper and feeding module in this invention; Figure 12 This is an installation structure diagram of the pre-opening mechanism and the box-opening reverse-pull mechanism in this invention; Figure 13 This is an installation structure diagram of the support box positioning mechanism in this invention; Figure 14 This is an installation structure diagram of the positioning and rotating mechanism in this invention; Figure 15 This is a structural diagram of the clamping mechanism in this invention. Figure 16 This is an installation structure diagram of the second feeding mechanism in this invention; Figure 17 This is a structural diagram of the X-axis multi-station adsorption module in this invention. Figure 18 This is an installation structure diagram of the first or second snap-fit mechanism in this invention; Figure 19 This is an installation structure diagram of the paper box positioning mechanism in this invention; Figure 20 This is an installation structure diagram of the handling module in this invention.
[0025] Explanation of reference numerals in the attached figures: 1. Cartoning machine chassis; 2. Double-speed conveyor belt; 3. Buffer mechanism; 4. Glove picking module; 5. Glove pushing mechanism; 6. Carton hopper; 7. Feeding module; 8. Carton opening mechanism; 9. Carton supporting and positioning mechanism; 10. First box fastening mechanism; 11. Positioning and rotating mechanism; 12. Clamping mechanism; 13. Second pushing mechanism; 14. Second box fastening mechanism; 15. Multi-station handling mechanism; 501. Hopper switching mechanism; 502. Pressing mechanism; 503. Hopper mechanism; 504. First pushing mechanism; 505. Pushing blocking mechanism; 801. Pre-opening mechanism; 802. Box opening and reverse pulling mechanism; 1010. Paper box positioning mechanism; 1011. Paper box parallel clamp; 1012. Paper box slanting part; 1013. Small ear corner folding mold; 1014. Small ear opening suction cup; 1020. Automatic lid snapping mechanism; 1501, X-axis multi-station adsorption module; 1502, transport module. Detailed Implementation
[0026] To further illustrate the technical means and effects adopted by the present invention to achieve its intended purpose, the specific implementation methods, structures, features, and effects of the present invention will be clearly and completely described below in conjunction with the accompanying drawings and preferred embodiments. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of them. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0027] In the description of this application, it should be understood that the orientation or positional relationship indicated by terms such as "inner" and "outer" are based on the orientation or position shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or a specific orientational structure and operation, and therefore should not be construed as a limitation of this application.
[0028] Example 1: Reference Figures 1-20 This embodiment discloses an automatic glove boxing device, comprising: The cartoning machine chassis 1 integrates a glove conveyor line and a carton conveyor line that work together to facilitate automatic high-speed glove cartoning processes that support multiple production lines and are compatible with multiple specifications. The glove conveyor line includes: a double-speed chain 2, a buffer mechanism 3, a glove picking module 4, and a glove pushing mechanism 5. The carton conveyor line includes: a carton hopper 6, a feeding module 7, a carton opening mechanism 8, a carton support and positioning mechanism 9, a first carton fastening mechanism 10, a positioning and rotating mechanism 11, a clamping mechanism 12, a second pushing mechanism 13, a second carton fastening mechanism 14, and a multi-station handling mechanism 15.
[0029] In order to achieve full traceability of glove information and automatic matching of carton, in this embodiment: the feeding position and weighing position of the double-speed chain line 2 are respectively equipped with IFRD information input and reading devices. The bottom of the glove conveyor of the double-speed chain line 2 is equipped with an IFRD chip to input the glove ownership information. The cartoning machine 1 identifies the glove production line information through the chip information and controls the feeding module 7 to take out the corresponding carton from the carton hopper 6.
[0030] To achieve alternating glove feeding, venting and shaping, and alternating boxing at two workstations, in this embodiment: the glove pushing mechanism 5 includes: a hopper switching mechanism 501, located inside the boxing machine housing 1, with two sets of glove feeding modules 4 symmetrically arranged on both sides of the hopper switching mechanism 501, forming two feeding areas. The hopper switching mechanism 501 includes: a base and a switching X-axis module for driving the base to slide along the X-axis, the base being located at the output end of the switching X-axis module; and an upper pressing mechanism 502, located at the top of the hopper switching mechanism 501, forming two venting and shaping areas with the hopper switching mechanism 501. The upper pressing mechanism 502 includes: a stand, a lower pressing Z-axis module, a forward pushing Y-axis module, and a clamping pressure plate, fixed to the top of the base. The stand is horizontal. Two Z-axis lifting plates are arranged parallel to each other below the section. Two downward pressing Z-axis modules are set at the top of the upright to adjust the height of adjacent Z-axis lifting plates. The forward pushing Y-axis module is set at the bottom of the Z-axis lifting plate, and its output end is fixedly connected to the clamping pressure plate through a support. The bottom of the Z-axis lifting plate is provided with an anti-deformation component to prevent the clamping pressure plate from deforming. The Z-axis lifting plate is slidably connected to the upright through a rod. The output shaft end of the downward pressing Z-axis module is fixedly connected to the adjacent Z-axis lifting plate. The clamping pressure plate is configured to: press or lift in the Z-axis direction under the drive of the Z-axis lifting plate, and push in the Y-axis direction under the drive of the forward pushing Y-axis module. Two sets of material picking mechanisms are symmetrically arranged on both sides of the hopper switching mechanism 501 along the X-axis direction, forming two picking mechanisms. The material handling area includes a material handling frame with a Z-axis module for material handling on its side wall. The output end of the Z-axis module is equipped with a servo parallel gripper for performing gripping and clamping actions. Two sets of hopper mechanisms 503 are located at the top of the hopper switching mechanism 501 and arranged along the X-axis on both sides of the pressing mechanism 502. Each hopper mechanism 503 includes a moving X-axis module and a glove box. The moving X-axis module is located at the top of the base, and the glove box is located at the output end of the moving X-axis module. A Y-axis insertion module is located at the top of the horizontal section of the glove box, and a receiving plate is located at the output end of the Y-axis insertion module. Two sets of first pushing mechanisms 504 are respectively located on the side walls of the two sets of hopper mechanisms 503. The first pushing mechanism 504 includes... Includes: a Y-axis pushing cylinder, installed on one outer wall of the glove material box, with a material-stacking pusher plate at the output shaft end of the Y-axis pushing cylinder to assist in glove shaping; two sets of pushing blocking mechanisms 505, respectively installed on the side walls of two sets of material bin mechanisms 503, each pushing blocking mechanism 505 including: a blocking Y-axis servo module, installed on one outer wall of the glove material box, with a servo rotating arm at the output end of the blocking Y-axis servo module, and a blocking pusher plate at the output end of the servo rotating arm; driven by the material bin switching mechanism 501, the two sets of material bin mechanisms 503 alternately align with the cardboard box clamping area along the X-axis; when one set of material bin mechanisms 503 is in the boxing station, it works in conjunction with the pushing blocking mechanism 505 on the same side and the first pushing mechanism 504 to complete the boxing action;Meanwhile, another set of material handling mechanisms 503 first moves to the material handling area on the same side, and works with the glove handling module 4 to complete the glove grabbing. Then it moves to the venting and shaping area on the same side, and works with the pressing mechanism 502 to press down and complete the venting and shaping, preparing for the next boxing.
[0031] To achieve coordinated mechanical folding and vacuum pull-out opening of the cardboard box, in this embodiment, the opening mechanism 8 includes a pre-opening mechanism 801 and an opening pull-out mechanism 802 that work together to achieve automatic and efficient pre-opening and forming of various cardboard boxes and to stably maintain them in a naturally open state. The pre-opening mechanism 801 includes a folding frame, two positioning suction cups located at the top of the folding frame, and a Y-axis seat slidably located at the top of the folding frame. A folding rod is rotatably mounted between the two vertical sections of the Y-axis seat. An opening cylinder is hinged to the bottom of the Y-axis seat via the plate. The output shaft of the opening cylinder is hinged to the horizontal section of the folding rod. The folding rod is U-shaped. The two vertical folding rods of the anti-folding rod are hinged to the Y-axis seat through protruding pins. The free end of the folding rod can rotate to abut against and fold the cardboard box through the hinge point as the axis. An opening driven rack is provided between the side walls of the anti-folding frame. An opening servo motor is provided on the side wall of the Y-axis seat through the mounting base. An opening drive gear is provided on the output shaft of the opening servo motor. The opening drive gear is meshed with the opening driven rack. The opening anti-pull mechanism 802 includes: an anti-pull X-axis mechanism, an anti-pull Z-axis mechanism is provided on the vertical side wall of the anti-pull X-axis mechanism, an anti-pull Y-axis mechanism is provided at the top of the anti-pull Z-axis mechanism, and an anti-pull suction cup is provided at the output end of the anti-pull Y-axis mechanism.
[0032] To achieve the opening and positioning of paper boxes of different specifications, in this embodiment: two sets of box-opening and positioning mechanisms 9 are symmetrically distributed about the multi-station handling mechanism 15. The box-opening and positioning mechanism 9 includes: a sliding frame and a sliding plate slidably set on the top wall of the sliding frame. The sliding frame is slidably installed in the cartoning machine housing 1 through a drive module. A mode switching cylinder is set at the top of the sliding frame. The output shaft end of the mode switching cylinder is fixedly connected to the sliding plate. A three-sided opening plate is set at the bottom of the sliding plate. A first cylinder is set at the bottom of the sliding plate. The output shaft end of the first cylinder drives the three sides of the three-sided opening plate to rotate synchronously through three sets of linkage rods. An upper opening plate is hinged to one end of the sliding frame. A second cylinder is set at the top of the sliding frame. The output shaft end of the second cylinder is hinged to the side wall of the upper opening plate. A protrusion is set at one end of the sliding plate. A sliding groove is set at the top of the sliding frame. The protrusion of the sliding plate matches the sliding groove of the sliding frame. The output shaft end of the mode switching cylinder is fixedly connected to the protrusion of the sliding plate.
[0033] To achieve high-precision automatic fastening at both ends of the cardboard box, in this embodiment: the first fastening mechanism 10 and the second fastening mechanism 14 have the same structure, including: a cardboard box positioning mechanism 1010 and an automatic lid-fastening mechanism 1020, which cooperate to complete the cardboard box lid-fastening action; the cardboard box positioning mechanism 1010 includes: a column, a cardboard box parallel clamp 1011 set on the column, a cardboard box tilting component 1012, a small ear corner folding mold 1013, and a small ear opening suction cup 1014, wherein the cardboard box parallel clamp 1011 and the cardboard box tilting component 1012 are respectively set at both ends of the cardboard box positioning suction cup, and the small ear opening suction cup 1014 is set on the outside of the cardboard box positioning suction cup, wherein the cardboard box tilting component 1012 is driven by a servo motor and is used to tilt the cardboard box body to a tilted state when fastening the inner ear, the cardboard box The parallel clamp 1011 is used to position the cardboard box body. The surface of the clamp is treated with elastic rubber to protect the appearance of the cardboard box from damage while positioning it. The small ear corner folding mold 1013 is used to close the outermost cover. Before closing the cover, the small ear on the cover is folded by the corner folding mold. The small ear opening suction cup 1014 is used to open the small ear insertion port. The insertion port is expanded by the elasticity of the suction cup. The automatic cover closing mechanism 1020 includes: a lower cover closing module, an upper cover closing module, a top lower cover module, and a side ear folding parallel clamp module. The lower cover closing module is used to close the lower cover of the cardboard box. It is driven by a servo motor to realize the Y-axis movement through a cam linkage mechanism. The upper cover closing module is used to close the upper cover of the cardboard box. It is driven by a servo motor to realize the Z-axis lifting and lowering of the cardboard box with a gear rack. Together with the lower cover closing module, it realizes the cardboard box closing at different heights.
[0034] In order to achieve the rotation and multi-directional clamping positioning of the cardboard box, in this embodiment: the bottom of the positioning rotation mechanism 11 is provided with a Y-axis drive module, and the clamping mechanism 12 includes: a Z-axis lifting module and an X-axis clamping module at the output end, which are used to cooperate with the positioning rotation mechanism 11 to clamp the cardboard box.
[0035] In order to achieve the pressing and compaction of the gloves after they are put on, in this embodiment: the second pushing mechanism 13 includes: a Z-axis adjustment mechanism, and a pushing Y-axis cylinder is provided at the output end through the plate. A push plate is provided at the output shaft end of the pushing Y-axis cylinder to assist in pressing the gloves.
[0036] To achieve synchronous transport of cardboard boxes between multiple workstations, in this embodiment, the multi-station transport mechanism 15 includes an X-axis multi-station adsorption module 1501 and a transport module 1502. The X-axis multi-station adsorption module 1501 is arranged in two sections, and multiple adsorption workstations are respectively matched with the box-supporting positioning mechanism 9, the first box-fastening mechanism 10, the second material-pushing mechanism 13, and the second box-fastening mechanism 14. The transport module 1502 is matched with the X-axis multi-station adsorption module 1501 and the positioning rotation mechanism 11. The lid-fastening workstation on the X-axis multi-station adsorption module 1501 uses suction cups to position the cardboard box body, preventing the cardboard box from shifting during the lid-fastening process and affecting the lid-fastening effect.
[0037] The automated glove boxing process in this embodiment includes the following steps: S1. Glove loading: After the gloves are produced from multiple production lines, they are conveyed to the glove conveyor of the double-speed chain line 2. At the same time, the basic information of the glove is recorded. The glove conveyor loaded with gloves is transported to the buffer mechanism 3 for buffering through the double-speed chain line 2 and released when it is needed. S2, Glove Picking: Two sets of glove picking modules 4 alternately pick up gloves from the glove conveyor of the double-speed chain line 2 and transfer the gloves to the glove pushing mechanism 5; S3, Paper box feeding and opening: Paper box hopper 6 stores various types of paper boxes separately. The paper boxes in the paper box hopper 6 are taken out by the feeding module 7 and transferred to the opening mechanism 8. The opening mechanism 8 unfolds the paper box into shape. S4. Cardboard box outer cover opening: The multi-station conveying mechanism 15 holds the cardboard box at the box opening station tightly, and the box opening positioning mechanism 9 automatically opens the outer cover of the unfolded cardboard box to keep the cardboard box in a stable open state. S5, First end snapping box: The multi-station conveying mechanism 15 clamps the cardboard box at the first snapping box station, and the first snapping box mechanism 10 performs a snapping operation on one end of the cardboard box to form a closed end. S6. Paper box rotation and positioning: The positioning and rotation mechanism 11 clamps the paper box and rotates it to a preset angle, and moves towards the clamping mechanism 12, which clamps and fixes the paper box. S7. Glove push-in: The glove push-in mechanism 5 vents and shapes the glove, and pushes it into the cardboard box with one end already fastened. The positioning rotation mechanism 11 and the clamping mechanism 12 are reset. S8. Glove tightening: The multi-station handling mechanism 15 clamps the cardboard box at the tightening station, and the second pushing mechanism 13 tightens the gloves from the open end of the cardboard box. S9, Second end snap-fit: The multi-station conveying mechanism 15 clamps the cardboard box at the second snap-fit station, and the second snap-fit mechanism 14 snaps the other end of the cardboard box to make the cardboard box completely closed. S10, Finished Product Output: The multi-station handling mechanism 15 enables the synchronous clamping, handling, and unloading of cardboard boxes between multiple stations.
[0038] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention in any way. Although the present invention has been disclosed above with reference to preferred embodiments, it is not intended to limit the present invention. Any person skilled in the art can make some modifications or alterations to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the present invention. Any modifications, equivalent changes, and alterations made to the above embodiments based on the technical essence of the present invention without departing from the scope of the present invention shall still fall within the scope of the present invention.
Claims
1. An automatic glove boxing process, characterized in that, Includes the following steps: S1, Glove loading: After the gloves are produced from multiple production lines, they are conveyed to the glove conveyor of the double-speed chain line (2). At the same time, the basic information of the glove is recorded. The glove conveyor loaded with gloves is conveyed to the buffer mechanism (3) through the double-speed chain line (2) for buffering and is released when it is needed to pick up the glove. S2, Glove picking: Two sets of glove picking modules (4) alternately pick up gloves from the glove conveyor of the double speed chain (2) and transfer the gloves to the glove pushing mechanism (5). S3, Paper box feeding and opening: Paper box hopper (6) stores various types of paper boxes separately. The paper boxes in the paper box hopper (6) are taken out by the feeding module (7) and transferred to the opening mechanism (8). The opening mechanism (8) unfolds the paper box into shape. S4, Paper box outer cover opening: The multi-station conveying mechanism (15) holds the paper box at the box opening station, and the box opening positioning mechanism (9) automatically opens the outer cover of the unfolded paper box to keep the paper box in a stable open state. S5, First end buckle box: The multi-station handling mechanism (15) clamps the cardboard box at the first buckle box station, and the first buckle box mechanism (10) performs a buckle operation on one end of the cardboard box to form a closed end; S6. Paper box rotation and positioning: The positioning and rotation mechanism (11) clamps the paper box and rotates it to a preset angle, moves towards the clamping mechanism (12), and clamps and fixes the paper box through the clamping mechanism (12); S7, Glove push-in: The glove push-in mechanism (5) vents and shapes the glove and pushes it into the cardboard box with one end already fastened. The positioning rotation mechanism (11) and the clamping mechanism (12) are reset. S8, Gloves are pushed tight: The multi-station handling mechanism (15) holds the cardboard box at the pushing station, and the second pushing mechanism (13) pushes the gloves tight from the open end of the cardboard box; S9, Second end buckle box: The multi-station conveying mechanism (15) clamps the cardboard box at the second buckle box station, and the second buckle box mechanism (14) buckles the other end of the cardboard box to make the cardboard box completely closed. S10, Finished product output: The multi-station handling mechanism (15) enables the synchronous clamping, handling and unloading of cardboard boxes between multiple stations; The glove pushing mechanism (5) includes: The hopper switching mechanism (501) is located inside the carton box (1). The two sets of glove picking modules (4) are symmetrically arranged on both sides of the hopper switching mechanism (501) to form two picking areas. The upper pressure mechanism (502) is located at the top of the hopper switching mechanism (501) and forms two exhaust and shaping areas with the hopper switching mechanism; Two sets of material handling mechanisms are symmetrically arranged on both sides of the hopper switching mechanism (501) along the X-axis; Two sets of hopper mechanisms (503) are set at the top of the hopper switching mechanism (501) and arranged on both sides of the pressing mechanism (502) along the X-axis direction; Two sets of first pushing mechanisms (504) are respectively installed on the side walls of two sets of hopper mechanisms (503); Two sets of material pushing and blocking mechanisms (505) are respectively installed on the side walls of the two sets of hopper mechanisms (503); Driven by the material hopper switching mechanism (501), the two sets of material hopper mechanisms (503) alternately align with the carton clamping area along the X-axis. When one set of material hopper mechanisms (503) is in the cartoning station, it works in conjunction with the push blocking mechanism (505) and the first push mechanism (504) on the same side to complete the cartoning action. At the same time, the other set of material hopper mechanisms (503) first moves to the material picking area on the same side, works with the glove picking module (4) to complete the glove grabbing, and then moves to the exhaust and shaping area on the same side, works with the pressing mechanism (502) to press down to complete the exhaust and shaping, and prepare for the next cartoning.
2. An automatic glove boxing device, used to implement the automatic glove boxing process described in claim 1, characterized in that, include: The cartoning machine (1) is internally equipped with a glove conveyor line and a carton conveyor line that work together, and is suitable for automatic high-speed glove cartoning process with multiple production lines working together and multiple specifications compatible. The glove conveyor line includes: a double-speed chain (2), a buffer mechanism (3), a glove picking module (4), and a glove pushing mechanism (5); The paper box conveying line includes: a paper box hopper (6), a feeding module (7), a box opening mechanism (8), a box support and positioning mechanism (9), a first box fastening mechanism (10), a positioning and rotating mechanism (11), a clamping mechanism (12), a second pushing mechanism (13), a second box fastening mechanism (14), and a multi-station handling mechanism (15).
3. The automatic glove boxing equipment according to claim 2, characterized in that, The feeding position and weighing position of the double-speed chain line (2) are respectively equipped with IFRD information input and reading devices. The bottom of the glove conveyor of the double-speed chain line (2) is equipped with an IFRD chip for inputting glove ownership information. The boxing machine (1) identifies the glove production line information through the chip information and controls the feeding module (7) to take out the corresponding paper box from the paper box hopper (6).
4. The automatic glove boxing equipment according to claim 2, characterized in that, The box opening mechanism (8) includes a pre-opening mechanism (801) and a box opening reverse pulling mechanism (802) that work together to achieve automatic and efficient pre-opening and forming of various paper boxes and to keep them stably in a naturally open state.
5. The automatic glove boxing equipment according to claim 2, characterized in that, The two sets of box-supporting positioning mechanisms (9) are symmetrically distributed about the multi-station handling mechanism (15). The box-supporting positioning mechanism (9) includes: a sliding frame and a sliding plate slidably disposed on the top wall of the sliding frame. The sliding frame is slidably installed in the box-packing machine housing (1) through a drive module. A mode switching cylinder is provided at the top of the sliding frame. The output shaft end of the mode switching cylinder is fixedly connected to the sliding plate. A three-sided box-opening plate is provided at the bottom of the sliding plate. A first cylinder is provided at the bottom of the sliding plate. The output shaft end of the first cylinder drives the three sides of the three-sided box-opening plate to rotate synchronously through three sets of linkage rods. An upper box-opening plate is hinged to one end of the sliding frame. A second cylinder is provided at the top of the sliding frame. The output shaft end of the second cylinder is hinged to the side wall of the upper box-opening plate.
6. The automatic glove boxing equipment according to claim 2, characterized in that, The first box-locking mechanism (10) and the second box-locking mechanism (14) have the same structure, including: a paper box positioning mechanism (1010) and an automatic lid-locking mechanism (1020), which work together to complete the paper box lid-locking action; The paper box positioning mechanism (1010) includes: a column, a paper box parallel clamp (1011) disposed on the column, a paper box tilting component (1012), a small ear corner folding mold (1013), and a small ear opening suction cup (1014). The automatic cover-fastening mechanism (1020) includes: a cover-fastening module, a cover-fastening module, a top cover module, and a side-ear parallel clamping module.
7. The automatic glove boxing equipment according to claim 2, characterized in that, The bottom of the positioning and rotating mechanism (11) is provided with a Y-axis driving module. The positioning and rotating mechanism (11) rotates and drives the paper box to move towards the corresponding hopper mechanism (503). The clamping mechanism (12) includes: a Z-axis lifting module and an X-axis clamping module at the output end, which is used to cooperate with the positioning and rotating mechanism (11) to clamp the paper box.
8. The automatic glove boxing equipment according to claim 2, characterized in that, The second pushing mechanism (13) includes: a Z-axis adjustment mechanism, and a pushing Y-axis cylinder is provided at the output end through the plate. The output shaft end of the pushing Y-axis cylinder is provided with a push plate to assist in pressing the glove.
9. The automatic glove boxing equipment according to claim 2, characterized in that, The multi-station transport mechanism (15) includes an X-axis multi-station adsorption module (1501) and a transport module (1502). The X-axis multi-station adsorption module (1501) is arranged in two sections, and multiple adsorption stations are respectively matched with the box support positioning mechanism (9), the first box fastening mechanism (10), the second material pushing mechanism (13), and the second box fastening mechanism (14). The transport module (1502) is matched with the X-axis multi-station adsorption module (1501) and the positioning rotation mechanism (11).
Citation Information
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