Bridge crack self-adapting angle pressure grouting repairing device
By using the clamping and pressing linkage design and rotation mechanism of the bridge crack adaptive angle grouting repair device, the problems of time-consuming, labor-intensive and inflexible replacement of grouting tanks in grouting repair devices have been solved, realizing efficient and continuous multi-grout repair operations and improving the level of construction mechanization.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- CHINA CONSTR FOURTH BUREAU CIVIL ENG CO LTD
- Filing Date
- 2026-03-03
- Publication Date
- 2026-05-29
AI Technical Summary
Existing bridge crack grouting repair devices are time-consuming and labor-intensive to replace grouting tanks, and cannot meet the process requirements of continuous or alternating operation of multiple grouts. In addition, the fixing clamps are not flexible enough to adapt to different sizes of grout tanks.
An adaptive angle grouting repair device for bridge cracks was designed. It adopts a clamping and pressing linkage structure, combined with a rotating table and telescopic column, to realize the rapid clamping and release of the grouting barrel. The rotating mechanism is adjusted to the optimal working angle to ensure the straightness of the grouting pipeline.
It significantly improves the efficiency of changing different slurry tanks and slurry types, enhances the mechanization, continuity, and adaptability of bridge crack repair construction, and avoids the risks of pressure loss and blockage.
Smart Images

Figure CN122105988A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of bridge crack repair, specifically to a bridge crack adaptive angle grouting repair device. Background Technology
[0002] Cracks are one of the most common defects in the long-term operation of bridge engineering. Timely pressure grouting is a key repair method to restore the integrity and durability of the structure. At present, bridge crack grouting repair relies on manual or semi-mechanized grouting equipment. Existing grouting repair devices usually simply fix the grouting bucket, grouting pump and other equipment on a wheelbarrow or platform.
[0003] In a single repair task, it is often necessary to use base grout and modified grout sequentially, or use different materials at different work stations. Traditional bolt-plate fixing structures require tools for cumbersome disassembly and installation when changing grouting tanks, which is time-consuming and labor-intensive. This inefficient tank-changing method seriously interrupts the continuity of construction and cannot meet the process requirements of continuous or alternating operation of multiple grouts, becoming a major obstacle to improving the overall repair efficiency. In addition, the fixed clamps are difficult to adapt to grouting tanks of different specifications on the construction site, resulting in insufficient flexibility. Therefore, we have proposed an adaptive angle grouting repair device for bridge cracks. Summary of the Invention
[0004] To address the shortcomings of existing technologies, this invention provides a bridge crack adaptive angle grouting repair device, which solves the aforementioned problems.
[0005] To achieve the above-mentioned objectives, the present invention provides the following technical solution: a bridge crack adaptive angle grouting repair device, comprising a base and a grouting tank, wherein the grouting tank is placed on the top surface of the base, and further comprising:
[0006] A rotating platform is set on the top surface of the base. The base and the rotating platform are hollow structures. The grouting tank is placed on the other side of the rotating platform.
[0007] A rotating platform structure is disposed within the base, and the rotating platform structure is located between the base and the rotating platform.
[0008] The grouting barrel clamping structure is provided on the rotating platform, and the grouting barrel clamping structure is located on the bottom and side surfaces of the grouting barrel;
[0009] The grouting barrel clamping structure is provided on the grouting barrel clamping structure, and the grouting barrel clamping structure is located on the top surface and the side surface of the grouting barrel;
[0010] The grouting barrel clamping structure includes a telescopic column structure and a telescopic drive structure, with the telescopic drive structure located inside the telescopic column structure.
[0011] The grouting pipeline structure is located on the side of the rotating platform away from the base, and the grouting pipeline structure is located on one side of the grouting tank.
[0012] Preferably, the rotating structure of the rotating platform includes a support column, a bearing, and a rotating tube. The support column is fixedly connected between the top and bottom surfaces of the base. An annular hole is opened through the top surface of the base. The support column is inside the annular hole. The bearing is snapped into the annular hole. The inner ring of the bearing is fixedly connected to the annular hole. The rotating tube is sleeved on the bearing. The inner ring surface of the rotating tube is fixedly connected to the outer ring of the bearing. One end of the rotating tube outside the base is fixedly connected to one side of the rotating platform.
[0013] Preferably, the rotating structure of the rotating platform further includes a motor, a second gear, and a first gear. The bottom surface of the motor is fixedly connected to the bottom surface of the base. The motor is located on one side of the rotating tube. A second gear is fixedly connected to the output shaft of the motor. A first gear is fixedly connected to one end of the rotating tube inside the base. The second gear meshes with the first gear.
[0014] Preferably, the grouting barrel clamping structure includes a double-screw screw, a slider, and a limiting rod. The double-screw screw is rotatably connected between the two symmetrical inner walls of the rotating table. One double-screw screw is above the other and perpendicular to it. A threaded hole is opened through one side of the slider. A slider is sleeved on the left and right spiral sections of each double-screw screw and threadedly connected to the slider. A limiting rod is fixedly connected to one side of each slider. A cross hole is opened through the top surface of the rotating table. The limiting rod is slidably engaged with the cross hole.
[0015] Preferably, the grouting barrel clamping structure further includes a square sleeve, and the end of the limiting rod away from the slider is connected to a square sleeve. The square sleeve is a square tube structure with one end open. The side of the square sleeve away from the opening is fixedly connected to the limiting rod. The square sleeve is located on the four sides of the grouting barrel.
[0016] Preferably, the telescopic column structure includes limiting blocks, support plates, and lead screws. Four limiting blocks are fixedly connected to the open ends of the four square sleeves. The limiting blocks are located on the four sides of the square sleeves. A support plate is fixedly connected between the opposite ends of the four limiting blocks. A lead screw is rotatably connected to the side of the square sleeve opposite to the support plate. The other end of the lead screw is rotatably connected to the support plate.
[0017] Preferably, the telescopic column structure further includes telescopic columns and pressure plates. One end of the telescopic column has a threaded hole, and all four sides of the telescopic column have slotted holes. The ends of the four telescopic columns with threaded holes are respectively inserted into the square sleeve. The lead screw is inserted into the threaded hole and threadedly connected to the threaded hole. The limiting block is slidably engaged with the slotted hole. The end of the telescopic column outside the square sleeve is fixedly connected to a pressure plate, and the pressure plate is in contact with the top surface of the grouting tank.
[0018] Preferably, the telescopic drive structure includes a first bevel gear, a second bevel gear, and a rotating shaft. The first bevel gear is fixedly connected to the lead screw and is close to the limiting rod. The rotating shaft is fixedly connected inside the hole of the second bevel gear. The second bevel gear meshes with the first bevel gear. The second bevel gear and the first bevel gear are inside the square sleeve. The end of the rotating shaft opposite to the second bevel gear passes through the square sleeve on the side opposite to the grouting tank and is rotatably connected to the grouting tank.
[0019] Preferably, the telescopic drive structure further includes a positioning ring, insert rods, and connecting rods. The positioning ring is sleeved on the rotating shaft and is located outside the square sleeve. Multiple insert rods with uniform circumferential distribution are fixedly connected to the side of the square sleeve opposite to the positioning ring. Multiple insert holes with uniform circumferential distribution are opened through the side of the positioning ring opposite to the insert rods. The number and distribution position of the insert holes are the same as those of the slider. The insert rods are inserted into the insert holes. A sliding hole is opened through the cylindrical surface of the rotating shaft. A connecting rod is fixedly connected between the inner ring surfaces of the positioning ring, and the connecting rod is slidably engaged with the sliding hole.
[0020] Preferably, the grouting pipeline structure includes a grouting pump, a grout delivery pipe, a grouting hose, and a grouting nozzle. The grouting pump is installed on the side of the rotating platform away from the base. The inlet of the grouting pump is fixedly connected to the grout delivery pipe, and the other end of the grout delivery pipe is connected to the material outlet of the grouting tank. The outlet of the grouting pump is fixedly connected to the grouting hose, and the other end of the grouting hose is connected to the grouting nozzle, which is inserted into the crack in the bridge.
[0021] Compared with the prior art, the advantages of the present invention are as follows:
[0022] An adaptive-angle grouting repair device for bridge cracks is provided, which has the following beneficial effects:
[0023] This invention, through a clamping and pressing linkage design, enables tool-free rapid clamping and release of the grouting tank, significantly improving the efficiency of changing grouting tanks of different specifications and grout types. At the same time, its unique overall rotating mechanism allows the grouting tank and grouting pump to be adjusted synchronously to the optimal working angle, ensuring that the grouting pipeline remains straight under various working conditions, effectively avoiding pressure loss and blockage risks caused by pipeline bends. This device greatly improves the mechanization level, continuity, and adaptability of bridge crack repair construction. Attached Figure Description
[0024] Figure 1 This is a schematic diagram of the structure of the present invention;
[0025] Figure 2 This is a cross-sectional schematic diagram of the rotating structure of the rotary table of the present invention;
[0026] Figure 3 for Figure 2 A magnified view of part A in the diagram;
[0027] Figure 4 This is a cross-sectional schematic diagram of the grouting bucket clamping structure of the present invention;
[0028] Figure 5 for Figure 4 A magnified view of section B in the diagram;
[0029] Figure 6 for Figure 4 A magnified view of part C in the diagram.
[0030] In the diagram: 1. Base; 2. Rotary table; 3. Grouting tank; 4. Grout delivery pipe; 5. Grouting pump; 6. Grouting hose; 7. Grouting nozzle; 8. Square sleeve; 9. Telescopic column; 10. Pressure plate; 11. Positioning ring; 12. Rotating shaft; 13. Support column; 14. Rotating tube; 15. Motor; 16. Annular hole; 17. Gear 1; 18. Gear 2; 19. Bearing; 20. Double-screw lead screw; 21. Slider; 22. Cross hole; 23. Limiting rod; 24. Lead screw; 25. Support plate; 26. Limiting block; 27. Strip hole; 28. Bevel gear 1; 29. Bevel gear 2; 30. Sliding hole; 31. Connecting rod; 32. Insert rod; 33. Insertion hole; 34. Threaded hole. Detailed Implementation
[0031] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0032] Please see Figure 1-6 The present invention provides a technical solution: a bridge crack adaptive angle grouting repair device, including a base 1 and a grouting tank 3, wherein the grouting tank 3 is placed on the top surface of the base 1, and further includes:
[0033] The rotating platform 2 is set on the top surface of the base 1. The base 1 and the rotating platform 2 are hollow structures. The grouting tank 3 is placed on the other side of the rotating platform 2.
[0034] The rotating structure of the rotating platform is set in the base 1, and the rotating structure of the rotating platform is located between the base 1 and the rotating platform 2;
[0035] The grouting barrel clamping structure is installed on the rotating table 2, and the grouting barrel clamping structure is located on the bottom and side of the grouting barrel 3;
[0036] The grouting barrel clamping structure is installed on the grouting barrel clamping structure, and the grouting barrel clamping structure is located on the top surface and side surface of the grouting barrel 3;
[0037] The grouting barrel clamping structure includes a telescopic column structure and a telescopic drive structure, with the telescopic drive structure located inside the telescopic column structure.
[0038] The grouting pipeline structure is located on the side of the rotating platform 2 away from the base 1, and the grouting pipeline structure is located on one side of the grouting tank 3.
[0039] Furthermore, the rotating structure of the rotary table includes a support column 13, a bearing 19, and a rotating tube 14. The support column 13 is fixedly connected between the top and bottom surfaces of the base 1. An annular hole 16 is opened through the top surface of the base 1. The support column 13 is inside the annular hole 16. The bearing 19 is snapped into the annular hole 16. The inner ring of the bearing 19 is fixedly connected to the annular hole 16. The rotating tube 14 is sleeved on the bearing 19. The inner ring surface of the rotating tube 14 is fixedly connected to the outer ring of the bearing 19. One end of the rotating tube 14 outside the base 1 is fixedly connected to one side of the rotary table 2. The support column 13 is used to support the interior of the base 1. The annular hole 16 is used to install the bearing 19 and the rotating tube 14. When the rotating tube 14 rotates, it drives the rotary table 2 to rotate.
[0040] Furthermore, the rotating structure of the rotary table also includes a motor 15, a second gear 18, and a first gear 17. The bottom surface of the motor 15 is fixedly connected to the inner bottom surface of the base 1. The motor 15 is on one side of the rotating tube 14. A second gear 18 is fixedly connected to the output shaft of the motor 15. A first gear 17 is fixedly connected to one end of the rotating tube 14 inside the base 1. The second gear 18 meshes with the first gear 17. The motor 15 causes the second gear 18 to rotate, and the meshing of the second gear 18 and the first gear 17 causes the rotating tube 14 to rotate.
[0041] Furthermore, the clamping structure of the grouting barrel includes a double-rotating screw 20, a slider 21, and a limiting rod 23. A double-rotating screw 20 is rotatably connected between the symmetrical inner walls of the rotating platform 2. One double-rotating screw 20 is positioned above and perpendicular to the other. A threaded hole is provided through one side of the slider 21. A slider 21 is fitted onto the left and right rotating sections of each double-rotating screw 20 and threadedly connected to it. A limiting rod 23 is fixedly connected to one side of each slider 21. A cross hole 22 is provided through the top surface of the rotating platform 2. The limiting rod 23 is slidably engaged with the cross hole 22. The double-rotating screw 20 serves as a slide rail for the slider 21. When the slider 21 slides, the other slider 21 on the double-rotating screw 20 also slides. The limiting rod 23 and the cross hole 22 are slidably connected to prevent the slider 21 from rotating with the double-rotating screw 20.
[0042] Furthermore, the grouting barrel clamping structure also includes a square sleeve 8. The end of the limiting rod 23 facing away from the slider 21 is connected to a square sleeve 8. The square sleeve 8 is a square tube structure with one open end. The side of the square sleeve 8 facing away from the open end is fixedly connected to the limiting rod 23. The square sleeve 8 is located on the four sides of the grouting barrel 3. The square sleeve 8 is used to clamp the side of the grouting barrel 3. Pushing the square sleeve 8 causes another opposite square sleeve 8 to move and clamp the grouting barrel 3.
[0043] Furthermore, the telescopic column structure includes limiting blocks 26, support plates 25, and screw rods 24. Four limiting blocks 26 are fixedly connected to the open ends of the four square sleeves 8. The limiting blocks 26 are located on the four sides of the square sleeves 8. A support plate 25 is fixedly connected between the opposite ends of the four limiting blocks 26. A screw rod 24 is rotatably connected to the side of the square sleeve 8 opposite to the support plate 25. The other end of the screw rod 24 is rotatably connected to the support plate 25. The limiting blocks 26 are used to connect the support plate 25, and the support plate 25 is used to connect the screw rod 24.
[0044] Furthermore, the telescopic column structure also includes telescopic columns 9 and pressure plates 10. One end of the telescopic column 9 has a threaded hole 34, and all four sides of the telescopic column 9 have slotted holes 27. The ends of the four telescopic columns 9 with threaded holes 34 are respectively inserted into the square sleeve 8. The screw rod 24 is inserted into the threaded hole 34 and threadedly connected to the threaded hole 34. The limiting block 26 is slidably engaged with the slotted hole 27. The end of the telescopic column 9 outside the square sleeve 8 is fixedly connected to the pressure plate 10. The pressure plate 10 is in contact with the top surface of the grouting tank 3. The telescopic column 9 is connected to the screw rod 24. When the screw rod 24 rotates, the telescopic column 9 slides in the square sleeve 8. The pressure plate 10 is used to press against the top surface of the grouting tank 3.
[0045] Furthermore, the telescopic drive structure includes a first bevel gear 28, a second bevel gear 29, and a rotating shaft 12. The first bevel gear 28 is fixedly connected to the lead screw 24. The first bevel gear 28 is close to the limiting rod 23. The rotating shaft 12 is fixedly connected inside the hole of the second bevel gear 29. The second bevel gear 29 meshes with the first bevel gear 28. The second bevel gear 29 and the first bevel gear 28 are inside the square sleeve 8. The end of the rotating shaft 12 away from the second bevel gear 29 passes through the square sleeve 8 and is rotatably connected to the side away from the grouting tank 3. The first bevel gear 28 and the second bevel gear 29 are used to drive the lead screw 24 to rotate. Rotating the rotating shaft 12 causes the lead screw 24 to rotate.
[0046] Furthermore, the telescopic drive structure also includes a positioning ring 11, insert rods 32, and a connecting rod 31. The positioning ring 11 is sleeved on the rotating shaft 12 and is located outside the square sleeve 8. Multiple circumferentially evenly distributed insert rods 32 are fixedly connected to the side of the square sleeve 8 opposite to the positioning ring 11. Multiple circumferentially evenly distributed insertion holes 33 are formed through the side of the positioning ring 11 opposite to the insert rods 32. The number and distribution of the insertion holes 33 are the same as those of the slider 21. The insert rods 32 are inserted into the insertion holes 33. The rotating shaft 12... A sliding hole 30 is provided through the cylindrical surface of the positioning ring 11. A connecting rod 31 is fixedly connected between the inner ring surfaces of the positioning ring 11 and the sliding hole 30. The connecting rod 31 of the positioning ring 11 and the sliding hole 30 of the rotating shaft 12 cooperate to make the positioning ring 11 slide on the rotating shaft 12. The insertion rod 32 and the insertion hole 33 are used to fix the relative rotation angle between the rotating shaft 12 and the square sleeve 8. When the insertion rod 32 and the insertion hole 33 are separated, the positioning ring 11 acts as a handle to rotate the rotating shaft 12, which is suitable for clamping and pressing grouting barrels 3 of different specifications.
[0047] Furthermore, the grouting pipeline structure includes a grouting pump 5, a grout delivery pipe 4, a grouting hose 6, and a grouting nozzle 7. The grouting pump 5 is installed on the side of the rotating platform 2 away from the base 1. The inlet of the grouting pump 5 is fixedly connected to the grout delivery pipe 4. The other end of the grout delivery pipe 4 is connected to the material outlet of the grouting tank 3. The outlet of the grouting pump 5 is fixedly connected to the grouting hose 6. The other end of the grouting hose 6 is connected to the grouting nozzle 7. The grouting nozzle 7 is inserted into the crack in the bridge. The grouting pump 5 is used to extract the grout from the grouting tank 3. The grouting hose 6 is a flexible hose, suitable for installation with the grouting nozzle 7 in different locations.
[0048] Structural Description:
[0049] Base 1: Hollow box structure, serving as the basic support for the entire device, used to fix the support column 13 and motor 15, and to support the rotating table 2;
[0050] Rotary table 2: A hollow platform structure located on the base 1, which can rotate as a whole. It is used to support the grouting tank 3, the clamping and pressing structure, and to adjust the working angle.
[0051] Grouting tank 3: A cylindrical container placed on the top surface of the rotating platform 2, used to store various grouts required for repairing cracks;
[0052] Grout delivery pipe 4: Pipeline structure, connecting the discharge port of grouting tank 3 and the inlet of grouting pump 5, used for conveying grout;
[0053] Grouting pump 5: Pump body structure, installed on rotary table 2, provides power to extract and pressurize grout in grouting tank 3;
[0054] Grouting hose 6: Flexible pipe structure, connecting the outlet of grouting pump 5 and grouting nozzle 7, which can guide grout to cracks in different locations;
[0055] Grouting nozzle 7: A tubular connector installed at the end of the grouting hose 6, which can be inserted into the bridge crack as an injection port for grout;
[0056] Square sleeve 8: A square tubular structure with one end open, connected to the limiting rod 23, used to clamp and fix the grouting bucket 3 from four sides;
[0057] Telescopic column 9: A square column structure, nested inside the square sleeve 8, which can extend and retract axially to transmit the clamping force downward;
[0058] Pressure plate 10: Plate-shaped structure, fixed to the top of the telescopic column 9, used to directly press against the top edge of the grouting tank 3;
[0059] Positioning ring 11: A ring-shaped handle structure, sleeved on the rotating shaft 12, which can be used as a handle to drive the rotating shaft 12 to rotate, and can slide axially to lock the angle;
[0060] Shaft 12: A shaft-shaped part that passes through a square sleeve 8 and is used to transmit rotational torque to drive bevel gear 29;
[0061] Support column 13: A column structure, vertically fixed inside the base 1, used to support the rotating tube 14 and bear radial load through the bearing 19;
[0062] Rotating tube 14: A tubular structure that is sleeved on the outside of the support column 13 via bearing 19 and can rotate inside the base 1 to drive the rotating table 2 to rotate;
[0063] Motor 15: Power source, fixed to the inner bottom surface of base 1, outputs torque to drive gear 18, providing rotational power for rotary table 2;
[0064] Annular hole 16: An annular through hole, opened on the top surface of the base 1, to provide space for the installation and rotation of the rotating tube 14;
[0065] Gear 17: A large gear structure, fixed to one end of the rotating tube 14 located inside the base 1, meshing with gear 2 18 to transmit power;
[0066] Gear 2 18: A small gear structure, fixed to the output shaft of motor 15, meshing with gear 1 17, transmitting power to the rotating tube 14;
[0067] Bearing 19: Standard rolling bearing, snapped into the annular hole 16, with the outer ring supporting the rotating tube 14 and the inner ring fixed to the support column 13 to ensure flexible rotation;
[0068] Double-helix screw 20: A screw with left and right helical threads, which can drive the sliders 21 at both ends to move synchronously in opposite directions or in opposite directions when rotated;
[0069] Slider 21: A block-shaped part with a threaded hole inside, which meshes with the double-screw 20 to convert rotational motion into linear motion;
[0070] Cross hole 22: A cross-shaped through hole, opened on the top surface of the rotary table 2, to provide a precise linear sliding track for the limit rod 23;
[0071] Limiting rod 23: A rod-shaped part, one end of which is connected to the slider 21 and the other end is connected to the square sleeve 8. It is used to transmit linear motion and bear torque.
[0072] Lead screw 24: A standard lead screw, rotatably connected inside a square sleeve 8, which drives the telescopic column 9 to move linearly through rotation;
[0073] Support plate 25: A plate-shaped part, fixed inside the square sleeve 8, used to support the end of the lead screw 24 and ensure its stable rotation;
[0074] Limiting block 26: A block-shaped part, fixed to the open end of the square sleeve 8, and cooperates with the strip hole 27 on the telescopic column 9 to guide and prevent rotation;
[0075] Strip hole 27: A long strip-shaped through hole that runs through the side wall of the telescopic column 9 and cooperates with the limiting block 26 to prevent the telescopic column 9 from rotating;
[0076] Bevel gear 28: a bevel gear structure, fixed to the end of lead screw 24, meshing with bevel gear 29 to change the direction of power transmission;
[0077] Bevel gear 29: a bevel gear structure, fixed to the end of the rotating shaft 12, meshing with bevel gear 28, and transmitting the rotational motion of the rotating shaft 12 to the lead screw 24;
[0078] Sliding hole 30: an oblong through hole that extends through the cylindrical surface of the rotating shaft 12 and mates with the connecting rod 31, allowing the positioning ring 11 to slide axially;
[0079] Link 31: A rod-shaped part, fixed to the inner ring surface of the positioning ring 11, and slidably engaged with the sliding hole 30 on the rotating shaft 12;
[0080] Insert rod 32: A rod-shaped part, evenly distributed around the end face of the square sleeve 8, which can be inserted into the insertion hole 33 of the positioning ring 11 to lock the relative angle;
[0081] Insertion hole 33: Hole-shaped structure, evenly distributed around the end face of positioning ring 11, cooperates with insertion rod 32 to achieve angle locking of rotating shaft 12;
[0082] Threaded hole 34: An internal threaded hole that passes through the end of the telescopic column 9 and engages with the lead screw 24, converting the rotational motion of the lead screw into the linear motion of the telescopic column.
[0083] Working principle: After the equipment is in place, the operator first manually pushes the square sleeve 8. The movement of the square sleeve 8 is converted into torque on the double-screw 20 through the limiting rod 23, causing it to rotate. Since the slider 21 meshes with the left and right threaded sections of the double-screw 20, and its movement is constrained by the sliding pair between the limiting rod 23 and the cross hole 22, when the double-screw 20 rotates, the four sliders 21 are driven synchronously and move towards each other in pairs. This causes the four square sleeves 8 fixed at the end of the limiting rod to close from the four sides, precisely clamping the grouting tank 3 placed on the top surface of the rotating table 2. After the grouting tank is fixed laterally, the operator manually pulls out the handle-type fixing... Positioning ring 11 disengages its insert rod 32 from the insertion hole 33 on the square sleeve 8. At this time, positioning ring 11, through its internal connecting rod 31 and the sliding hole 30 on the rotating shaft 12, still maintains an axial sliding and circumferential linkage relationship with the rotating shaft 12. The operator can then rotate positioning ring 11 to drive the rotating shaft 12 to rotate. The rotation of the rotating shaft 12, through a pair of meshing bevel gears 29 and 28, converts the vertical rotational motion into horizontal rotational motion, thereby driving the lead screw 24 to rotate. The telescopic column 9, which meshes with the lead screw 24 through the threaded hole 34, cannot rotate under the sliding constraint of the limiting block 26 and the strip hole 27. It can only extend along the axial direction of the square sleeve 8, eventually causing the pressure plate 10 fixed at its top to be stably pressed against the top edge of the grouting tank 3. After pressing, the positioning ring 11 is released, and the positioning ring 11 is pushed to make the insertion rod 32 re-insert into the insertion hole 33, locking the rotating shaft 12 to prevent it from loosening during vibration. When grouting is required for cracks with different spatial angles, the rotation positioning program is started. The central controller sends a command to the motor 15 according to the preset or real-time visual recognition of the crack angle. The motor 15 drives the gear 18 to rotate, and through meshing with the gear 17 fixed on the rotating tube 14, it drives the rotating tube 14 to rotate between the support column 13 and the bearing 19. The rotating mechanism forms a smooth rotation, and the rotating pipe 14 drives the entire rotating table 2 and all its components, including the clamped and fixed grouting tank 3, the grouting pump 5, and some pipelines, to rotate together to the optimal working angle. The relative position between the grout delivery pipe 4 and the grouting tank 3 remains unchanged, and the grout delivery path is smooth. At the same time, the grouting hose 6 only needs to be bent to a minimum to connect with the grouting nozzle 7. Finally, the grouting procedure is executed. The system starts the grouting pump 5 installed on the rotating table 2. The grout is pumped from the bottom of the grouting tank 3 through the grout delivery pipe 4, and through the grouting hose 6, it is finally continuously and high-pressure injected into the depth of the crack by the grouting nozzle 7 that has been inserted into the crack.
[0084] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A bridge crack adaptive angle grouting repair device, comprising a base (1) and a grouting tank (3), wherein the grouting tank (3) is placed on the top surface of the base (1), characterized in that, Also includes: A rotating platform (2) is set on the top surface of the base (1). The base (1) and the rotating platform (2) are hollow structures. The grouting tank (3) is placed on the other side of the rotating platform (2). The rotating platform structure is installed in the base (1) and is located between the base (1) and the rotating platform (2); The grouting barrel clamping structure is provided on the rotating table (2), and the grouting barrel clamping structure is located on the bottom and side of the grouting barrel (3); The grouting barrel clamping structure is provided on the grouting barrel clamping structure, and the grouting barrel clamping structure is located on the top surface and side surface of the grouting barrel (3); The grouting barrel clamping structure includes a telescopic column structure and a telescopic drive structure, with the telescopic drive structure located inside the telescopic column structure. The grouting pipeline structure is located on the side of the rotating platform (2) away from the base (1), and the grouting pipeline structure is located on one side of the grouting tank (3).
2. The bridge crack adaptive angle grouting repair device according to claim 1, characterized in that, The rotating structure of the rotating platform includes a support column (13), a bearing (19) and a rotating tube (14). The support column (13) is fixedly connected between the top and bottom surfaces of the base (1). An annular hole (16) is opened through the top surface of the base (1). The support column (13) is inside the annular hole (16). The bearing (19) is snapped into the annular hole (16). The inner ring of the bearing (19) is fixedly connected to the annular hole (16). The rotating tube (14) is attached to the outer ring of the bearing (19). The inner ring surface of the rotating tube (14) is fixedly connected to the outer ring of the bearing (19). One end of the rotating tube (14) outside the base (1) is fixedly connected to one side of the rotating platform (2).
3. The bridge crack adaptive angle grouting repair device according to claim 2, characterized in that, The rotating structure of the rotating platform also includes a motor (15), a second gear (18) and a first gear (17). The bottom surface of the motor (15) is fixedly connected to the bottom surface of the base (1). The motor (15) is on one side of the rotating tube (14). The second gear (18) is fixedly connected to the output shaft of the motor (15). The first gear (17) is fixedly connected to one end of the rotating tube (14) inside the base (1). The second gear (18) meshes with the first gear (17).
4. A bridge crack adaptive angle grouting repair device according to claim 1, wherein the grouting barrel clamping structure includes a double-rotor screw (20), a slider (21) and a limiting rod (23), and a double-rotor screw (20) is rotatably connected between the two symmetrical inner walls of the rotating table (2), one double-rotor screw (20) is above the other double-rotor screw (20) and is perpendicular to it, one side of the slider (21) is provided with a threaded hole, and a slider (21) is sleeved on the left and right rotating sections of each double-rotor screw (20) and threadedly connected to the slider (21), and a limiting rod (23) is fixedly connected to one side of the slider (21), and a cross hole (22) is provided on the top surface of the rotating table (2), and the limiting rod (23) is slidably engaged with the cross hole (22).
5. The bridge crack adaptive angle grouting repair device according to claim 4, characterized in that, The clamping structure of the grouting barrel also includes a square sleeve (8). The end of the limiting rod (23) away from the slider (21) is connected to the square sleeve (8). The square sleeve (8) is a square tube structure with one end open. The side of the square sleeve (8) away from the opening is fixedly connected to the limiting rod (23). The square sleeve (8) is located on the four sides of the grouting barrel (3).
6. The bridge crack adaptive angle grouting repair device according to claim 5, characterized in that, The telescopic column structure includes a limiting block (26), a support plate (25), and a screw rod (24). The open ends of the four square sleeves (8) are all fixedly connected to four limiting blocks (26). The limiting blocks (26) are located on the four sides of the square sleeves (8). A support plate (25) is fixedly connected between the opposite ends of the four limiting blocks (26). The screw rod (24) is rotatably connected to the side of the square sleeve (8) opposite to the support plate (25). The other end of the screw rod (24) is rotatably connected to the support plate (25).
7. The bridge crack adaptive angle grouting repair device according to claim 6, characterized in that, The telescopic column structure also includes a telescopic column (9) and a pressure plate (10). One end of the telescopic column (9) is provided with a threaded hole (34). All four sides of the telescopic column (9) are provided with strip holes (27). One end of each of the four telescopic columns (9) with threaded holes (34) is inserted into the square sleeve (8). The screw (24) is inserted into the threaded hole (34) and threadedly connected to the threaded hole (34). The limiting block (26) is slidably engaged with the strip hole (27). One end of the telescopic column (9) outside the square sleeve (8) is fixedly connected to a pressure plate (10). The pressure plate (10) is in contact with the top surface of the grouting bucket (3).
8. The bridge crack adaptive angle grouting repair device according to claim 5, characterized in that, The telescopic drive structure includes a first bevel gear (28), a second bevel gear (29), and a rotating shaft (12). The first bevel gear (28) is fixedly connected to the lead screw (24). The first bevel gear (28) is close to the limiting rod (23). The rotating shaft (12) is fixedly connected in the hole of the second bevel gear (29). The second bevel gear (29) meshes with the first bevel gear (28). The second bevel gear (29) and the first bevel gear (28) are inside the square sleeve (8). The end of the rotating shaft (12) away from the second bevel gear (29) passes through the square sleeve (8) and is rotatably connected to the grouting tank (3) on the side away from the grouting tank (3).
9. The bridge crack adaptive angle grouting repair device according to claim 8, characterized in that, The telescopic drive structure also includes a positioning ring (11), insert rods (32) and connecting rods (31). The positioning ring (11) is sleeved on the rotating shaft (12). The positioning ring (11) is outside the square sleeve (8). Multiple insert rods (32) with uniform circumference are fixedly connected to the side of the square sleeve (8) opposite to the positioning ring (11). Multiple insert holes (33) with uniform circumference are opened through the side of the positioning ring (11) opposite to the insert rods (32). The number and distribution position of the insert holes (33) are the same as those of the slider (21). The insert rods (32) are inserted into the insert holes (33). A sliding hole (30) is opened through the cylindrical surface of the rotating shaft (12). A connecting rod (31) is fixedly connected between the inner ring surfaces of the positioning ring (11). The connecting rod (31) and the sliding hole (30) are slidably engaged.
10. The bridge crack adaptive angle grouting repair device according to claim 1, characterized in that, The grouting pipeline structure includes a grouting pump (5), a grout delivery pipe (4), a grouting hose (6), and a grouting nozzle (7). The grouting pump (5) is installed on the side of the rotating platform (2) away from the base (1). The inlet of the grouting pump (5) is fixedly connected to the grout delivery pipe (4). The other end of the grout delivery pipe (4) is connected to the material outlet of the grouting tank (3). The outlet of the grouting pump (5) is fixedly connected to the grouting hose (6). The other end of the grouting hose (6) is connected to the grouting nozzle (7). The grouting nozzle (7) is inserted into the crack in the bridge.