一种齿轮三维结构构建装置及方法

By setting a coaxial mandrel in the gear pose adjustment module and using the reference cylindrical section for calibration, combined with the real rotation axis calibration of the multi-view measurement and control module, the problem of reference deviation in multi-view measurement of small module gears is solved, the accuracy and reliability of tooth surface reconstruction are improved, and high-quality three-dimensional structural data are provided.

CN122107994BActive Publication Date: 2026-07-17CENT SOUTH UNIV

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
CENT SOUTH UNIV
Filing Date
2026-04-28
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing technologies for multi-view measurement of small module gears suffer from spatial deviations between the gear mounting axis, mandrel axis, and the actual rotation axis of the turntable due to factors such as clamping eccentricity, clamping posture error, and turntable rotation error. These deviations affect the accuracy and reliability of tooth surface reconstruction and lack effective methods for extracting tooth surface regions.

Method used

A gear pose adjustment module and a multi-view measurement module are used. A mandrel coaxial with the gear under test is set in the gear pose adjustment module, and the reference cylindrical section on the mandrel is used as the rotation reference calibration carrier. The original tooth surface and mandrel point cloud data are obtained by combining the multi-degree-of-freedom adjustment bracket. The real rotation axis is calibrated by the control and calculation module, a unified rotation coordinate system is established, installation structure points and noise points are eliminated, and the tooth surface is reconstructed.

Benefits of technology

It effectively eliminates the reference deviation caused by clamping eccentricity and mandrel installation errors, improves the accuracy and reliability of tooth surface reconstruction, and provides high-quality three-dimensional structural data, laying the foundation for subsequent gear morphology analysis and quality evaluation.

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Abstract

本申请公开了一种齿轮三维结构构建装置及方法,利用芯棒上的基准圆柱段作为旋转基准标定的载体,无需额外引入外部标定件,避免了拆装误差和标定状态与测量状态不一致的问题。多视角测量模块通过多自由度调节支架灵活调整测量传感器模块的位置和角度,能够在单次扫描中同时获取原始齿面点云数据和芯棒点云数据,确保了数据采集的同步性和完整性。控制与计算模块则利用多个单姿态芯棒轴线相对于同一真实旋转轴在方向夹角和轴间最短距离上的几何不变量进行真实旋转轴标定,基于此真实旋转轴建立统一旋转坐标系,对不同分度姿态下的原始齿面点云数据进行坐标变换,有效消除了因装夹偏心、芯棒安装误差、转台回转误差等带来的基准偏差。
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