基于人工智能的钢渣降温处理喷水量智能监测与控制系统

By combining multiple infrared cameras and binocular camera modules, panoramic infrared image stitching and three-dimensional volume reconstruction were achieved, solving the problem of precise water spray volume control in steel slag cooling, improving cooling efficiency and system adaptability, and reducing water waste.

CN122111103BActive Publication Date: 2026-07-17TIANJIN UNIVERSITY OF FINANCE AND ECONOMICS
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Patent Information

Application Number
CN202610571380.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2026-04-28
Publication Date
2026-07-17
Estimated Expiration
2046-04-28

AI Technical Summary

Technical Problem

Existing steel slag cooling technologies suffer from insufficient precision in controlling water spray volume, making them unsuitable for dynamic scenarios. This results in low cooling efficiency and water waste. Furthermore, the monitoring equipment has limited coverage, making it difficult to achieve real-time monitoring across the entire field of view.

Method used

Multiple infrared cameras and binocular camera modules are used to stitch panoramic infrared images and generate depth maps. Combined with image segmentation and three-dimensional volume reconstruction, a dynamic mapping relationship between steel slag temperature, volume and water spray volume is established. The optimal water spray volume is calculated through a linear regression model, and the water spray execution is adjusted in real time.

Benefits of technology

It achieves full-view temperature monitoring and precise water spray volume control, improves cooling efficiency, reduces water waste, and enhances the system's robustness and accuracy in complex industrial environments.

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Abstract

本发明涉及钢铁产业智能检测与控制技术领域,具体公开了一种基于人工智能的钢渣降温处理喷水量智能监测与控制系统。系统包括红外摄像模块、双目摄像模块、处理终端及喷水执行模块。处理终端集成图像拼接、图像分割、参数计算及喷水量建模模块;图像拼接模块采用多相机辐射一致性校准与特征点拼接生成全景红外图像;图像分割模块联合热辐射与形态特征精确分离钢渣区域;参数计算模块基于灰度‑温度映射计算温度,并采用热态边界修正与遮挡补偿的三维重建方法估算体积;喷水量建模模块通过机器学习构建温度、体积与喷水量的动态映射模型。本发明解决了喷水量控制依赖人工、监测不全面、估算不准等问题,实现了精准、安全、智能的钢渣冷却控制。
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Citation Information

Patent Citations

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