一种基于深度学习的元器件引脚缺陷视觉在线检测系统

The deep learning-based online visual inspection system for component pin defects solves the problem of difficulty in identifying minute pin offset defects in existing technologies, achieving high-precision online inspection, improving inspection accuracy and stability, and is suitable for surface mount technology (SMT) production lines.

CN122115463BActive Publication Date: 2026-07-17XIAMEN WEICHUANG INTELLIGENT TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
XIAMEN WEICHUANG INTELLIGENT TECH CO LTD
Filing Date
2026-04-30
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing machine vision inspection technology has difficulty accurately identifying minute pin offset defects on surface mount technology (SMT) production lines, resulting in false positives and false negatives. It cannot meet the requirements for high-precision online inspection, mainly due to uneven reflection caused by spatial orientation deviations after chip mounting and flux residue.

Method used

A deep learning-based online visual inspection system for component pin defects is adopted. The system acquires images through an industrial camera and performs image enhancement processing. It then extracts pin mask images using a deep learning segmentation network, constructs a spatial reference plane and performs attitude correction, and finally obtains the inspection results through morphological processing and deviation calculation.

Benefits of technology

It achieves high-precision and robust online detection of component pin defects, reduces false detection and missed detection rates, improves detection accuracy and stability, adapts to the real-time detection needs of surface mount technology chip production lines, and ensures the soldering quality of printed circuit board chip pins.

✦ Generated by Eureka AI based on patent content.

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Abstract

本发明提供一种基于深度学习的元器件引脚缺陷视觉在线检测系统,涉及机器视觉检测技术领域,包括:获取模块,用于通过工业相机同步采集经过贴片焊接后、进入回流焊工序前的印制电路板图像,截取得到完整芯片引脚的原始引脚图像;对原始引脚图像进行图像增强处理,得到增强后的引脚图像;增强模块,用于将增强后的引脚图像输入预先训练好的深度学习分割网络,得到引脚掩膜图像;对引脚掩膜图像进行形态学处理,得到引脚连通域图像。本发明实现引脚缺陷的高精度在线检测。
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