一种基于KA-Transformer的轴承声振融合跨工况故障诊断方法

By fusing vibration and acoustic signals using KA-Transformer and employing grouped rational KA encoders and cross-domain alignment strategies, the problems of insufficient fault feature extraction and cross-condition diagnostic robustness of bearings under complex operating conditions are solved, achieving higher fault identification accuracy and stability.

CN122132820BActive Publication Date: 2026-07-17SHANDONG UNIV OF SCI & TECH

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
SHANDONG UNIV OF SCI & TECH
Filing Date
2026-05-08
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing bearing fault diagnosis methods are insufficient in their ability to extract fault features under complex working conditions. The feature distribution varies greatly across working conditions, and fixed activation functions are difficult to adaptively represent non-stationary features, resulting in insufficient diagnostic information and insufficient robustness.

Method used

A cross-condition fault diagnosis method for bearings based on KA-Transformer is adopted. Vibration and acoustic signals are collected, frequency domain transformed, divided into sub-blocks and embedded. Feature extraction is performed using a weight-shared group rational KA fusion encoder. Combined with gradient inversion mechanism and cross-domain alignment strategy, joint training is carried out to achieve cross-condition fault diagnosis.

Benefits of technology

It improves the ability to identify weak fault features, enhances the ability to represent non-stationary features and fine-grained fault features, reduces the differences in feature distribution between different operating conditions, and improves the accuracy and robustness of fault diagnosis.

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Abstract

本发明公开了一种基于KA‑Transformer的轴承声振融合跨工况故障诊断方法,涉及旋转机械故障诊断技术领域。该方法先对振动信号和声学信号进行频域变换,得到频谱特征;再将频谱特征划分为多个子块并线性嵌入,构建振动输入序列和声学输入序列;将振动输入序列和声学输入序列输入权重共享的组有理KA融合编码器进行特征提取与融合,得到融合故障表征;再将融合故障表征输入故障分类器和域判别器,并结合梯度反转机制及基于类原型约束的条件分布对齐策略进行联合训练,实现跨工况轴承故障识别。本发明通过引入组有理KA融合编码器,增强模型对非平稳信号、弱故障信号以及跨工况漂移特征的非线性表征能力,能够提高复杂工况下轴承故障诊断的准确性和跨域鲁棒性。
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