基于电弧偏差实时调整的焊缝控制方法及系统
By acquiring welding current and voltage signals in real time, and combining model calculations and verifications, the welding torch posture is dynamically adjusted, solving the problem of difficult-to-control arc deviation in traditional welding, and improving the stability and consistency of weld formation.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- GUANGXI TECHCAL COLLEGE OF MACHINERY & ELECTRICITY
- Filing Date
- 2026-05-07
- Publication Date
- 2026-07-17
AI Technical Summary
In traditional electric arc welding, the electric arc is easily affected by factors such as base material assembly errors, welding heat input, and power grid voltage fluctuations, leading to defects such as weld misalignment and undercut. It is difficult to achieve real-time and precise control, which affects welding quality and mechanical properties.
By synchronously acquiring real-time welding current and arc voltage signals during the welding process, the estimated values of the lateral and height deviations of the welding torch are calculated and consistency verification is performed to generate confidence level evaluation coefficients. Combined with a pre-trained thermal deformation coupling prediction model and a process stability evaluation model, the adjustment amount is dynamically fused to generate drive commands for the welding actuator.
It achieves real-time closed-loop control of welding torch posture, improves the stability and consistency of weld formation quality, and promotes the upgrading of the welding process towards intelligence and precision.
Smart Images
Figure CN122142461B_ABST