一种用于双螺杆脱挥挤压造粒机组在线脱挥系统及方法

By using a co-rotating twin-screw extruder with an aspect ratio of not less than 40 and an intelligent control system in the twin-screw extrusion granulation unit, efficient and stable solvent removal of polyolefin materials is achieved, solving the problems of large equipment investment, high energy consumption and unstable control in traditional processes, and improving production efficiency and stability.

CN122143234BActive Publication Date: 2026-07-17SICHUAN ADVANCE TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
SICHUAN ADVANCE TECH CO LTD
Filing Date
2026-05-11
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

In the production of high-end polyolefin materials, the traditional devolatilization process is characterized by long process flow, large equipment investment, high energy consumption, and difficulty in achieving efficient and stable solvent removal. In particular, it is difficult to meet the stringent requirements at extremely low solvent content stages, and the multi-stage devolatilization control is unstable.

Method used

The co-rotating twin-screw extruder with a length-to-diameter ratio of not less than 40 is used. It is divided into three devolatilization zones: primary, secondary, and tertiary. The intelligent control system adjusts the temperature, vacuum valve opening, and stripping medium flow rate in real time. Synchronous independent control and online adaptive adjustment of each zone are achieved through mass transfer impedance curves and inverse configuration models.

Benefits of technology

It has achieved stable control of solvent residue below 150ppm under high production capacity, improving production stability and flexible production efficiency, and solving the problems of lag and overflow in multi-level coupled control.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN122143234B_ABST
    Figure CN122143234B_ABST
Patent Text Reader

Abstract

本发明公开一种用于双螺杆脱挥挤压造粒机组在线脱挥系统及方法,涉及聚烯烃材料脱挥技术领域,所述系统包括:长径比不小于40的同向双螺杆挤出主机;沿所述挤出主机筒体物料输送方向依次连通设置的一级脱挥区、二级脱挥区和三级脱挥区;智能控制系统,实时采集部署于各脱挥区的传感器组数据,反向推导并输出最优控制参数集,同步调节三个脱挥区的温度、真空阀开度和气提介质流量。本发明解决了大产能下多级耦合导致的控制滞后与冒料难题,可将VOC残留稳定控制在150ppm以下。物料切换时仅需调用配方参数,无需停机建模,显著提升了超大型机组的运行稳定性与柔性化生产效率。
Need to check novelty before this filing date? Find Prior Art