A collection device for a card testing machine

Abstract

The application discloses a collecting device for a card product inspection machine, which comprises a good product fish scale paper collecting part and a waste product fish scale paper collecting part; the good product fish scale paper collecting part is transversely installed on a rack, the length of an inlet end of a lower good product conveying belt is longer than that of an upper good product conveying belt, and the inlet end of the upper good product conveying belt is formed with a good product guide surface which is inclined to the outside; the waste product fish scale paper collecting part is transversely installed on the rack below the good product fish scale paper collecting part, the length of an inlet end of a lower waste product conveying belt is longer than that of an upper waste product conveying belt, and the inlet end of the upper waste product conveying belt is formed with a waste product guide surface which is inclined to the outside. The good product fish scale paper collecting part and the waste product fish scale paper collecting part are respectively provided with a good product guide surface and a waste product guide surface, so that the paper is upturned after entering the paper collecting part, the paper which enters in sequence is automatically stacked to form a fish scale shape, compared with the stacking method through a pressing wheel in the prior art, the card is stacked neatly and quickly, and the card does not slip.

Description

Technical Field

[0001] This invention relates to an automated device for collecting products after inspection by a card inspection machine, and more particularly to a collection device for a card inspection machine. Background Technology

[0002] Existing card inspection machines mostly use two conveyor belts, one above the other, to transport printed materials. During the transport of cards (printed materials), they are stacked one after another to form a fish scale pattern. The speed difference between the good product conveyor belt and the good product fish scale paper collection conveyor belt, and between the waste product conveyor belt and the good product fish scale paper collection conveyor belt, is used to slow down the paper by pressing rollers, so that the single sheet of paper can be transported to the fish scale stack.

[0003] Its disadvantages include: 1. Because the paper-pressing rollers are not powered, slippage can occur during the paper-blocking process when individual sheets are forming a fish-scale pattern, easily leading to uneven paper collection and paper tangling. 2. A large proportion of good products require manual collection and sorting before being placed into the transfer box. The manual speed limits the inspection machine's speed, resulting in an actual production speed lower than the machine's maximum rated speed, thus reducing production efficiency. 3. The waste collection board is located below the good product collection board, requiring manual bending to retrieve, increasing labor intensity. Furthermore, the limited space increases the risk of collisions. Summary of the Invention

[0004] To address the aforementioned technical problems, this invention provides a collection device for a card inspection machine. When cards are stacked in a fish-scale pattern, they are neat and fast without slipping, and the device can automatically arrange and collect the good and waste paper that is being transported out.

[0005] To solve the above technical problems, the present invention adopts the following technical solution: a collection device for a card inspection machine, comprising a good product fish-scale paper collection section and a waste product fish-scale paper collection section; the good product fish-scale paper collection section is horizontally mounted on the frame and includes a good product upper conveyor belt, a good product lower conveyor belt, a good product upper belt power roller, and a good product lower belt power roller; the good product upper belt power roller and the good product lower belt power roller are driven by motors, respectively driving the good product upper conveyor belt and the good product lower conveyor belt to rotate; the inlet end of the good product lower conveyor belt is longer than that of the good product upper conveyor belt, and the good product... The upper conveyor belt inlet end has an outwardly inclined good product guide surface; the waste fish scale paper collection section is horizontally installed on the frame below the good product fish scale paper collection section, including a waste conveyor belt, a waste conveyor belt, a waste upper belt power roller, and a waste lower belt power roller; the waste upper belt power roller and the waste lower belt power roller are driven by motors, which respectively drive the waste conveyor belt and the waste conveyor belt to operate; the length of the waste lower belt inlet end is longer than that of the waste conveyor belt, and the waste conveyor belt inlet end has an outwardly inclined waste guide surface.

[0006] Furthermore, the present invention also includes a high-quality fish-scale turning section; the high-quality fish-scale turning section is horizontally mounted on the frame and includes an upper fish-scale turning conveyor belt, a lower fish-scale turning conveyor belt, a turning upper belt power roller, and a turning lower belt power roller; the front ends of the upper and lower fish-scale turning conveyor belts are arranged horizontally and connected to the outlet ends of the high-quality conveyor belts, and then the middle section is twisted and the rear end is arranged vertically; the turning upper belt power roller and the turning lower belt power roller are driven by motors, which respectively drive the upper and lower fish-scale turning conveyor belts to rotate, and the paper passing through the upper and lower fish-scale turning conveyor belts is turned from a horizontal position to an upright position.

[0007] Furthermore, the present invention also includes a high-quality product stacking and conveying unit; the high-quality product stacking and conveying unit is longitudinally mounted on the frame and includes a high-quality product stacking conveyor belt, which is longitudinally arranged below the outlet ends of the upper and lower fish-scale tumbling conveyor belts and is driven by an independent motor.

[0008] Furthermore, the present invention also includes a waste fish scale conveying unit, which is longitudinally mounted on the frame and includes a waste conveyor belt. The waste conveyor belt is longitudinally arranged below the outlet ends of the upper and lower waste conveyor belts and is driven by an independent motor.

[0009] Furthermore, the upper and lower belt power rollers of the product conveyor are driven by the same motor, which drives the upper and lower belts of the product conveyor to operate synchronously.

[0010] Furthermore, the upper and lower waste conveyor belts are driven by the same motor, which drives the upper and lower waste conveyor belts to operate synchronously.

[0011] Furthermore, in this invention, the upper and lower waste conveyor belts are arranged at an angle, with the outlet end higher than the inlet end.

[0012] The beneficial effects of adopting the above technical solution are as follows: The good-quality fish-scale paper receiving section and the waste-quality fish-scale paper receiving section of this invention are respectively provided with a good-quality guide surface and a waste-quality guide surface. This causes the paper to tilt upwards after entering the receiving section, allowing the sequentially entering papers to automatically stack in a fish-scale pattern. Compared to the existing technology that uses pressure rollers for stacking, the cards in this invention are stacked neatly and quickly without slippage. Furthermore, this invention also includes a good-quality fish-scale flipping section, a good-quality stacking conveyor section, and a waste-quality fish-scale conveyor section, which can automatically arrange and collect the conveyed good-quality and waste paper. Attached Figure Description

[0013] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;

[0014] Figure 2 This is a schematic diagram of the conveyor belt of the present invention in a state without products;

[0015] Figure 3 This is a schematic diagram of the conveyor belt conveying the product in this invention.

[0016] Figure 4 This is a top view of the structure of the present invention. Detailed Implementation

[0017] The present invention will now be described in further detail with reference to the accompanying drawings.

[0018] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0019] One embodiment of the present invention: as follows Figure 1 and Figure 2 As shown, a collection device for a card inspection machine includes a good product fish-scale paper collection section 1 and a waste product fish-scale paper collection section 2. The good product fish-scale paper collection section 1 is horizontally mounted on the frame and includes a good product upper conveyor belt 11, a good product lower conveyor belt 12, a good product upper belt power roller 13, and a good product lower belt power roller 14. The good product upper belt power roller 13 and the good product lower belt power roller 14 are driven by motors, which respectively drive the good product upper conveyor belt 11 and the good product lower conveyor belt 12 to rotate. The inlet end of the good product lower conveyor belt 12 is longer than that of the good product upper conveyor belt 11, and the inlet end of the good product upper conveyor belt 11 forms a directional... The outer inclined good product guide surface 15; the waste fish scale paper collection part 2 is horizontally installed on the frame below the good product fish scale paper collection part 1, including waste conveying upper belt 21, waste conveying lower belt 22, waste upper belt power roller 23 and waste lower belt power roller 24; the waste upper belt power roller 23 and waste lower belt power roller 24 are driven by motors, which respectively drive the waste conveying upper belt 21 and waste conveying lower belt 22 to operate; the length of the inlet end of the waste conveying lower belt 22 is longer than that of the waste conveying upper belt 21, and the inlet end of the waste conveying upper belt 21 forms a waste guide surface 25 that is inclined outward. The present invention has a good product fish scale paper receiving section 1 and a waste product fish scale paper receiving section 3 respectively provided with a good product guide surface 15 and a waste product guide surface 25. In this way, the paper will be tilted upward after entering the receiving section and will be conveyed for a short distance less than the length of a single sheet of paper. The next single sheet of paper continues the above action. In this way, the paper entering in sequence will automatically stack to form a fish scale shape. Compared with the existing technology of stacking by pressure rollers, the present invention stacks cards neatly and quickly without slipping.

[0020] In other specific embodiments of the present invention, the remainder is the same as the embodiments described above, except that, as follows: Figure 1 As shown, this embodiment also includes a high-quality fish-scale flipping section 3; the high-quality fish-scale flipping section 3 is horizontally mounted on the frame and includes a fish-scale flipping conveyor upper belt 31, a fish-scale flipping conveyor lower belt 32, a flipping upper belt power roller 33, and a flipping lower belt power roller 34; the front ends of the fish-scale flipping conveyor upper belt 31 and fish-scale flipping conveyor lower belt 32 are arranged horizontally and connected to the outlet ends of the high-quality conveyor upper belt 11 and high-quality conveyor lower belt 12, and then the middle section is twisted and the rear end is arranged vertically; the flipping upper belt power roller 33 and flipping lower belt power roller 34 are driven by motors, which respectively drive the fish-scale flipping conveyor upper belt 31 and fish-scale flipping conveyor lower belt 32 to rotate, and the paper passing through the fish-scale flipping conveyor upper belt 31 and fish-scale flipping conveyor lower belt 32 is flipped from a horizontal position to an upright position. The high-quality fish-scale flipping section 3 transforms the high-quality paper 61 from a horizontally stacked fish-scale-shaped paper into a vertically stacked paper, which is convenient for collection.

[0021] In other specific embodiments of the present invention, the remainder is the same as the embodiments described above, except that, as follows: Figure 1 As shown, this embodiment also includes a high-quality product stacking conveyor 4; the high-quality product stacking conveyor 4 is longitudinally mounted on the frame and includes a high-quality product stacking conveyor belt 41, which is longitudinally arranged below the outlet ends of the upper fish-scale turning conveyor belt 31 and the lower fish-scale turning conveyor belt 32, and is driven by an independent motor. The high-quality product stacking conveyor 4 can convert horizontally stacked paper into vertically stacked paper for easy collection.

[0022] In other specific embodiments of the present invention, the remainder is the same as the embodiments described above, except that, as follows: Figure 1 As shown, this embodiment also includes a waste fish-scale conveying unit 5, which is longitudinally mounted on the frame and includes a waste conveyor belt 51. The waste conveyor belt 51 is longitudinally arranged below the outlet ends of the upper waste conveyor belt 21 and the lower waste conveyor belt 22, and is driven by an independent motor. The waste fish-scale conveying unit 5 can convert the laterally conveyed waste fish-scale-shaped paper 91 into longitudinally conveyed paper, which is convenient for collection.

[0023] In other specific embodiments of the present invention, the remainder is the same as the embodiments described above, except that, as follows: Figure 2 As shown, the upper belt drive roller 13 and the lower belt drive roller 14 are driven by the same motor, which drives the upper belt 11 and the lower belt 12 of the product conveyor to operate synchronously.

[0024] In other specific embodiments of the present invention, the remainder is the same as the embodiments described above, except that, as follows: Figure 2As shown, the upper waste conveyor belt 23 and the lower waste conveyor belt 24 are driven by the same motor, which drives the upper waste conveyor belt 21 and the lower waste conveyor belt 22 to operate synchronously.

[0025] In other specific embodiments of the present invention, the remainder is the same as the embodiments described above, except that, as follows: Figure 2 As shown, the upper waste conveyor belt 21 and the lower waste conveyor belt 22 are arranged at an angle, with the outlet end higher than the inlet end. During conveying, the waste fish-scale-shaped paper 91 is raised to a certain height, and then the waste fish-scale-shaped paper 91 naturally falls to a certain height difference and enters the waste fish-scale conveyor section 5.

[0026] In the image: 61, High-quality paper; 71, Waste paper; 81, High-quality fish-scale paper; 91, Waste fish-scale paper; 111, Paper stacked vertically.

[0027] Based on the above embodiments, the working principle of the present invention is as follows: Figure 3 and Figure 4 As shown, firstly, a single sheet of high-quality paper 61 enters the high-quality fish-scale paper receiving section 1, where it is clamped by the high-quality upper conveyor belt 11 and the high-quality lower conveyor belt 12. Due to the action of the high-quality guide surface 15, the paper tilts upwards as it enters the conveyor belts, and is then conveyed a short distance shorter than the length of the high-quality paper 61. The next sheet of high-quality paper 61 continues the above operation, allowing the high-quality paper 61 to stack and form high-quality fish-scale paper 81. Subsequently, the high-quality fish-scale paper 81 enters the high-quality fish-scale flipping section 3. Then, the high-quality fish-scale paper 81 moves with the fish-scale flipping conveyor belt 31 and the fish-scale flipping conveyor belt 32, realizing the flipping and transformation into a vertically stacked state of paper 111. Afterward, the vertically stacked paper 111 enters the high-quality stacking transverse conveyor section 4 and falls onto the high-quality stacking conveyor belt 41. In the good product stacking conveyor section 4, the conveyor belt 41 is speed-matched with the upper and lower fish-scale flipping conveyor belts 31 and 32, causing the fish-scale-shaped paper 81 to stand upright, forming a vertically stacked paper 111. The vertically stacked paper 111 is conveyed by the good product stacking conveyor section 4. The operator places the vertically stacked paper 111 into the good product transfer box, completing the good product collection.

[0028] Waste paper 71 enters the waste fish-scale paper collection section 2, where it is clamped by the upper waste conveyor belt 21 and the lower waste conveyor belt 22. Due to the action of the waste guide surface 25, the paper tilts upwards as it enters the conveyor belts, and is then conveyed a short distance shorter than the length of a single sheet. The next waste sheet 71 continues the same process, resulting in a stack of waste fish-scale-shaped paper 91. The upper waste conveyor belt 21 and the lower waste conveyor belt 22 in the waste fish-scale paper collection section 2 convey the paper at an upward angle, raising the subsequent waste fish-scale-shaped paper 91 to a certain height. The waste fish-scale-shaped paper 91 then naturally falls to a certain height difference and enters the waste fish-scale conveyor section 5. The waste fish-scale-shaped paper 91 undergoes a transition from lateral to longitudinal movement. In the waste fish-scale conveyor section 5, the waste conveyor belt 51 transports the fish-scale-shaped paper 91 to the waste collection board 52 for stacking, where it is manually sorted and collected.

[0029] Note that the above description is merely a preferred embodiment of the present invention. Those skilled in the art will understand that the present invention is not limited to the specific embodiments described herein, and various obvious changes, readjustments, and substitutions can be made without departing from the scope of protection of the present invention. Therefore, although the present invention has been described in detail through the above embodiments, the present invention is not limited to the above embodiments, and may include many other equivalent embodiments without departing from the concept of the present invention, the scope of which is determined by the scope of the appended claims.

Claims

1. A collection device for a card inspection machine, characterized in that, This includes a high-quality fish-scale paper collection section and a waste fish-scale paper collection section; The high-quality fish-scale paper receiving section is horizontally mounted on the frame and includes an upper high-quality conveyor belt, a lower high-quality conveyor belt, a power roller for the upper high-quality conveyor belt, and a power roller for the lower high-quality conveyor belt. The power rollers for the upper and lower high-quality conveyor belts are driven by motors, which respectively drive the upper and lower high-quality conveyor belts to rotate. The inlet end of the lower high-quality conveyor belt is longer than that of the upper high-quality conveyor belt, and the inlet end of the upper high-quality conveyor belt has an outwardly inclined high-quality guide surface. The waste fish-scale paper collection section is horizontally mounted on the frame below the good-quality fish-scale paper collection section. It includes an upper waste conveyor belt, a lower waste conveyor belt, a drive roller for the upper waste conveyor belt, and a drive roller for the lower waste conveyor belt. The drive rollers for the upper and lower waste conveyor belts are driven by motors, which respectively drive the upper and lower waste conveyor belts to operate. The inlet end of the lower waste conveyor belt is longer than that of the upper waste conveyor belt, and the inlet end of the upper waste conveyor belt has an outwardly inclined waste guide surface.

2. The collection device for a card inspection machine according to claim 1, characterized in that, It also includes a high-quality fish-scale turning section; the high-quality fish-scale turning section is horizontally mounted on the frame and includes an upper fish-scale turning conveyor belt, a lower fish-scale turning conveyor belt, a turning upper belt power roller, and a turning lower belt power roller; the front ends of the upper and lower fish-scale turning conveyor belts are arranged horizontally and connected to the outlet ends of the high-quality conveyor belts, and then the middle section is twisted and the rear end is arranged vertically; the turning upper belt power roller and the turning lower belt power roller are driven by motors, which respectively drive the upper and lower fish-scale turning conveyor belts to rotate, and the paper passing through the upper and lower fish-scale turning conveyor belts is turned from horizontal to vertical.

3. A collection device for a card inspection machine according to claim 2, characterized in that, It also includes a high-quality product stacking and conveying unit; the high-quality product stacking and conveying unit is longitudinally mounted on the frame and includes a high-quality product stacking conveyor belt, which is longitudinally arranged below the outlet ends of the upper and lower fish-scale tumbling conveyor belts and is driven by an independent motor.

4. A collection device for a card inspection machine according to claim 1 or 2, characterized in that, It also includes a waste fish scale conveyor section, which is longitudinally mounted on the frame and includes a waste conveyor belt. The waste conveyor belt is longitudinally arranged below the outlet ends of the upper and lower waste conveyor belts and is driven by an independent motor.

5. A collection device for a card inspection machine according to claim 1, characterized in that, The upper and lower belt power rollers of the good product are driven by the same motor, which drives the upper and lower belts of the good product to operate synchronously.

6. A collection device for a card inspection machine according to claim 1, characterized in that, The upper and lower waste conveyor belts are driven by the same motor, which drives the upper and lower waste conveyor belts to operate synchronously.

7. A collection device for a card inspection machine according to claim 4, characterized in that, The upper and lower waste conveyor belts are arranged at an angle, with the outlet end higher than the inlet end.

Images