一种五轴联动龙门加工中心热动态误差自适应补偿系统和方法

By combining fiber optic bus communication, distributed FBG temperature monitoring, and CNN-LSTM model, the problems of lagging thermal error compensation, insufficient sensor accuracy, and low system integration in five-axis linkage gantry machining centers have been solved, achieving real-time and accurate thermal dynamic error compensation, thus improving machining accuracy and production efficiency.

CN122151711BActive Publication Date: 2026-07-17JINAN VOCATIONAL COLLEGE

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
JINAN VOCATIONAL COLLEGE
Filing Date
2026-05-09
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing thermal error compensation technologies for five-axis linkage gantry machining centers suffer from problems such as lag, insufficient sensor accuracy, poor data transmission delay and synchronization, poor model adaptability and robustness, insufficient independence of tool thermal deformation compensation, and low system integration, making it difficult to meet the high precision requirements of modern precision manufacturing.

Method used

By employing a fiber optic bus communication network, distributed FBG temperature field monitoring, laser tracker calibration, and CNN-LSTM error prediction model, combined with an integrated compensation architecture, real-time error compensation for multi-physics coupling is achieved. Through the collaborative optimization of synchronous communication module, temperature field sensing module, calibration and verification module, operation status monitoring module, modeling and prediction module, and compensation execution module, a closed-loop control architecture is constructed to achieve high-precision and real-time adaptive compensation for thermal dynamic errors.

Benefits of technology

It enables real-time monitoring and compensation of machine tool thermal deformation, improves machining accuracy and production efficiency, reduces system maintenance difficulty, adapts to machine tool aging and environmental changes, and ensures high precision and stability of five-axis linkage machining.

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Abstract

本发明属于精密数控机床技术领域,具体涉及一种五轴联动龙门加工中心热动态误差自适应补偿系统和方法,本发明利用光纤总线通信网络实现了微秒级数据同步,保证多传感器时间一致性,可适配五轴联动的运动耦合需求;并利用分布式FBG三维温度场监测完整捕捉机床全域温度场分布,避免传统传感器布局片面、抗干扰差的缺陷;本发明的误差预测模型综合温度、载荷、振动多物理场进行误差预测,显著提升了复杂工况下误差预测的鲁棒性,适配长时间连续加工的热特性漂移,并同时集成激光跟踪仪实现机床几何精度的在线实时标定,为误差预测模型提供实时几何基准,解决了传统标定滞后于机床热特性变化的问题。
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