基于异常敏感度特征编码与知识蒸馏的变工况工业过程监测方法、装置、设备及介质

By collecting and analyzing physical state parameters in industrial processes under varying operating conditions, and utilizing anomaly-sensitive long short-term memory networks and cross-attention mechanisms, the problem of accurate perception and knowledge transfer of hidden and subtle faults under varying operating conditions has been solved, achieving efficient fault monitoring and continuous learning.

CN122151796BActive Publication Date: 2026-07-17CENT SOUTH UNIV

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
CENT SOUTH UNIV
Filing Date
2026-05-09
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

In non-stationary industrial processes with varying operating conditions, existing technologies struggle to accurately detect subtle, hidden faults, and the transfer of monitoring knowledge between different production states is also difficult.

Method used

By collecting physical state parameters of non-stationary industrial processes under varying operating conditions, stationary feature data is extracted using stationary subspace analysis and input into an anomaly-sensitive long short-term memory network for non-stationary temporal feature encoding. Feature fusion is performed by combining cross-attention mechanism and dynamic memory bank, and the weights of global time dimension and feature dimension are reconstructed using cross-attention temporal distillation mechanism. Finally, the industrial process state determination result is generated through fault classification head.

Benefits of technology

It enables accurate detection of hidden and subtle faults under varying operating conditions and continuous transfer of monitoring knowledge between different production states, thereby improving the model's ability to capture subtle faults and efficiently reuse knowledge across operating conditions.

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Abstract

本申请公开了一种基于异常敏感度特征编码与知识蒸馏的变工况工业过程监测方法、装置、设备及介质,涉及工业过程故障检测与智能化监控技术领域,所述方法包括:采集变工况物理状态参数得到时序数据,经平稳子空间分析解耦得到平稳特征;输入异常敏感长短期记忆网络编码,提取异常敏感高维特征;基于该特征更新动态记忆库,利用跨注意力机制融合历史记忆特征形成跨工况融合特征;通过跨注意力时序蒸馏机制重构全局时间与特征维度权重,对齐当前与历史故障敏感特征得目标特征;送入故障分类头映射得正异常概率,据此判定状态并触发设备控制。本申请能够在变工况非平稳工业过程中精准感知隐蔽的细微故障,并实现监测知识在不同生产状态间的持续传承。
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