基于多模态融合的焊接异常评估与缺陷定位方法及系统

By adopting a multimodal fusion-based method for welding anomaly assessment and defect localization, the problems of single perception and black-box assessment algorithms in the welding process are solved. This method enables precise localization and full lifecycle traceability of welding defects, improving the industrial reliability of assessment and the accuracy of localization.

CN122155541BActive Publication Date: 2026-07-17GUANGXI UNIV +1

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
GUANGXI UNIV
Filing Date
2026-05-08
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing technologies in the welding process of high-performance vehicle manufacturing suffer from problems such as limited sensing methods, high false negative rates, black-box evaluation algorithms, and lack of time-space conversion capabilities, making it difficult to accurately locate and repair welding defects.

Method used

A multimodal fusion method for welding anomaly assessment and defect localization is adopted. By acquiring multimodal physical signals, performing time synchronization processing and extracting features from a two-flow thermodynamic decoupling architecture, and combining cross-attention fusion, a multimodal temporal feature tensor is constructed. A temporal state monitoring model is used to identify transient anomalies, quantify weld depth and weld width, and achieve three-dimensional spatial localization by combining kinematic homogeneous transformation and molten pool solidification hysteresis compensation.

Benefits of technology

It achieves precise location and full lifecycle traceability of welding defects, breaks through the black box limitation of perception algorithms, improves the industrial reliability of assessment and the accuracy of defect location, breaks the separation between attribute assessment and location tracking, and realizes full inspection-free rework.

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Abstract

本发明属于智能制造与无损检测技术领域,公开了一种基于多模态融合的焊接异常评估与缺陷定位方法及系统,方法包括:S1、获取焊接过程中的多模态物理信号;S2、构建结构化的多模态时序特征张量;S3、在线识别当前焊接过程中异常类型及风险置信度;S4、激活双流热力学耦合多维映射模型;S5、判定存在实质性焊接缺陷,得出该缺陷在工件全局坐标系下的绝对三维空间坐标;S6、上传数据库中,生成定点返修标记,实现焊接缺陷的精准定位与全生命周期追溯。系统包括用于执行上述方法的各模块。有益效果:本发明构建了热力学尺寸与运动学滞后时间的深层物理耦合,这使得缺陷尺寸越大,系统自适应调整的滞后补偿距离越精确。
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