A method for preparing a diamond high-temperature oxidation-resistant silicon-based coating
CN122164639BActive Publication Date: 2026-08-28HENAN WANMO DIAMOND CO LTD
Patent Information
- Application Number
- CN202610142313.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2026-02-02
- Publication Date
- 2026-08-28
- Estimated Expiration
- 2046-02-02
AI Technical Summary
Technical Problem
[0003]传统金刚石高温抗氧化硅基涂层在高温环境下易发生氧化反应导致性能快速劣化失效,涂层与金刚石基底的热膨胀系数差异较大,极易在温度变化过程中产生热应力,进而引发涂层开裂、剥落等问题,同时涂层内部孔隙率偏高致密度不足,造成高温抗挥发能力弱、防护效果不稳定的缺陷,且单一涂层体系韧性匮乏,受外力作用时易萌生微裂纹并快速扩展,此外各涂层之间的界面结合力较弱,容易出现分层失效的情况
Benefits of technology
[0049]1.本发明中,使用了分散液,其核热膨胀系数介于金刚石与外层涂层之间,可有效削弱高温环境下不同材料间热膨胀差异产生的内应力,从根源上减少涂层开裂、剥落风险,过渡层制备工艺简单可控,分散液分散均匀,提拉后形成的涂层超薄且厚度均匀,能紧密包覆金刚石表面,不影响后续中层、外层涂层的包覆效果,同时可通过化学键合进一步增强界面结合强度,为整个梯度涂层体系提供稳定的结构支撑。
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Abstract
The application discloses a preparation method of a diamond high-temperature oxidation-resistant silicon-based coating, and relates to the technical field of coating preparation.The method comprises the following steps: after diamond powder is activated, the diamond powder is soaked through a dispersion liquid, a composite sol and a protective sol respectively, and then is treated through a muffle furnace and a high-pressure atmosphere furnace to obtain the diamond high-temperature oxidation-resistant silicon-based coating.In the application, the soaking through the composite sol relies on a three-dimensional interpenetrating network structure constructed by multi-walled carbon nanotubes to play a toughening effect of bridging, pulling out and crack deflection, and meanwhile, the nano-rivet effect of silicon carbide nanocrystals is used to pin the internal micro-cracks of the coating, so that the fracture toughness and the impact resistance of the coating are significantly improved.In addition, a firm chemical bond is formed between the inner silicon carbide transition layer and the outer yttrium oxide-silicon nitride protective layer, the interface integrity of the gradient coating is strengthened, the oxygen permeation is blocked by the outer layer, the volatilization loss of the coating components at high temperature is reduced, and the high-temperature oxidation resistance and the structural stability of the coating are comprehensively ensured.
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Citation Information
Patent Citations
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