熔断器陶瓷管壳及其制备方法

By employing multiphase synergistic liquid-phase assisted densification sintering and micro-interface control, the problems of insufficient densification and insulation of alumina ceramic tube shells at low temperatures were solved, enabling the preparation of high-strength, thermally shock resistant, and arc-resistant ceramic tube shells.

CN122167141BActive Publication Date: 2026-07-17SHAANXI AOHUA PORCELAIN TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
SHAANXI AOHUA PORCELAIN TECH CO LTD
Filing Date
2026-05-13
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing alumina ceramic preparation processes suffer from high energy consumption, abnormal grain growth, microcracks, and porosity defects, making it difficult to achieve the preparation of dense, high-strength, and highly insulating fuse ceramic shells at low temperatures.

Method used

A multiphase synergistic liquid-phase assisted densification sintering and micro-interface control coupling process is adopted. By ball milling and mixing borosilicate glass material, composite grain bridging regulator and composite pore-sealing enhancer, combined with nitrogen-protected sintering, a dense, thermal shock resistant and arc resistant ceramic tube shell is formed.

Benefits of technology

The ceramic tube shell was densified and its structural stability was achieved at a lower temperature, which improved its mechanical strength and electrical insulation properties and enhanced its resistance to electric arc.

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Abstract

本发明属于陶瓷材料技术领域,具体涉及熔断器陶瓷管壳及其制备方法,制备方法包括:将煅烧α‑氧化铝、硼硅酸盐玻璃料、γ‑氧化铝、复合晶粒桥接调控剂、复合封孔增强剂和去离子水混合球磨,调节pH至中性范围,加入含有聚乙烯醇的水溶液继续混合,过筛后喷雾干燥得到颗粒,再与硬脂酸镁混合后压制成生坯;将生坯置于脱脂炉中,在空气气氛下分段升温至不同温度并保温以完成脱脂,再将脱脂后的生坯转移至烧结炉中,在氮气保护气氛下升温至高温保温烧结,随炉冷却后得到陶瓷管壳成品。本发明通过引入复合晶粒桥接调控剂以及复合封孔增强剂,结合分段脱脂和氮气氛烧结,有效提高了管壳的致密度、绝缘性能和抗弯强度,适用于熔断器应用。
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