一种抗拉复合电缆

By employing a multi-layer tensile and energy absorption structure design, the problems of fatigue fracture and loose shielding layer in composite cables under tension and bending are solved, thereby improving the tensile performance and electromagnetic shielding effect of the cable and extending its service life.

CN122177567BActive Publication Date: 2026-07-17WUXI SHUGUANG CABLE

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
WUXI SHUGUANG CABLE
Filing Date
2026-05-13
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

The existing composite cables have a simple tensile structure design, which makes the cables prone to fatigue fracture when stretched and bent, and the shielding layer is prone to loosening under stress, resulting in a decrease in shielding effectiveness.

Method used

The cable adopts a structural design consisting of an inner core layer, an inner tensile layer, a composite shielding layer, and an outer sheath layer arranged from the inside out. This includes tensile filler, a mesh cylinder structure of galvanized steel wire and aramid fiber, an elastic buffer structure of reinforcing metal plates and fins, a hexagonal honeycomb hollow cylinder structure of copper wire and PBO fiber, and an FRP reinforcing core inside the outer plastic sheath, forming a multi-layer tensile and energy absorption system.

Benefits of technology

It improves the tensile strength and structural stability of composite cables, extends the dynamic fatigue life of cables, enhances electromagnetic shielding effect, and prevents excessive elongation of cables due to their own weight when laid vertically or overhead over long spans.

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Abstract

本发明公开了一种抗拉复合电缆,属于复合电缆技术领域,包括由内向外依次设置的缆芯层、内抗拉层、复合屏蔽层以及外护套层,缆芯层由一根位于中心的线芯以及多根环绕中心处线芯外部的线缆共同组成,线缆包括由内向外依次设置的至少一根控制线芯、多根动力传输线芯、填充于控制线芯和动力传输线芯之间的抗拉伸填料、复合填料、镀锌钢丝、芳纶纤维以及绝缘橡胶,抗拉伸填料以及复合填料作为第一抗拉伸填充物;通过设置由抗拉伸填料、复合填料构成的第一抗拉伸填充物以及由镀锌钢丝与芳纶纤维混绞的网状筒体结构,在复合电缆受到拉伸时分别形成初级与次级受力体系,提升复合电缆的抗拉伸性能。
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