一种基于FPGA的EtherCAT总线协议的虚拟从站与增量监控方法及系统

By using FPGA hardware-level parallel processing and shadow configuration register groups, the problems of bus interruption and WKC deviation accumulation caused by slave offline were solved, realizing rapid recovery and real-time monitoring of the EtherCAT bus, and improving communication continuity and robustness.

CN122179265BActive Publication Date: 2026-07-17JIANGSU DAODA INTELLIGENT TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
JIANGSU DAODA INTELLIGENT TECH CO LTD
Filing Date
2026-05-13
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

In existing technologies, bus interruptions, WKC deviation accumulation, and recovery delays caused by slave offline are significant. Existing FPGA implementations lack hardware-level virtual slave replacement mechanisms and real-time monitoring, failing to meet the microsecond-level response requirements of industrial communication.

Method used

By employing FPGA hardware-level parallel processing and shadow configuration register group, pre-stored slave PDO mapping template and WKC incremental expectation value, a virtual loopback channel is constructed. The virtual slave engine generates response data frames, realizes parallel verification of data frames and virtual slave replacement, and restores data exchange.

Benefits of technology

It significantly improves the communication continuity and system robustness of the EtherCAT bus in scenarios where slave stations are abnormally offline, shortens recovery time, reduces manual diagnosis and maintenance costs, and ensures seamless operation of high real-time applications.

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Abstract

本发明公开了一种基于FPGA的EtherCAT总线协议的虚拟从站与增量监控方法及系统,涉及工业控制技术领域,本发明通过FPGA硬件级并行处理与影子配置寄存器组的预存机制,显著提升了EtherCAT总线在从站异常离线场景下的通信连续性与系统鲁棒性,能够将离线检测与虚拟替代响应延迟压缩至微秒级,彻底避免了传统方案中因链路中断导致的WKC偏差累积和主站报警停机;同时,基于WKC增量期望值的实时比对与偏差次数统计,可精准定位通信异常节点并实现故障预警,大幅降低了人工诊断与维护成本。
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