海上风电导管架带千斤顶支撑的总装焊接方法

By using jack support and a segmented welding method, the problems of low welding quality and efficiency of offshore wind turbine jackets were solved, achieving a high-precision and high-efficiency welding process.

CN122184526BActive Publication Date: 2026-07-17ZHONGHAI FULU HEAVY IND CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
ZHONGHAI FULU HEAVY IND CO LTD
Filing Date
2026-04-30
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

The welding quality of existing offshore wind turbine jackets is poor and the efficiency is low. In particular, during vertical welding, the crane is affected by wind speed, resulting in inaccurate positioning and requiring repeated adjustments.

Method used

The assembly and welding method using jacks is employed, with alignment assisted by annular assembly plates and shims. Welding is carried out in sections and rigorous testing is performed, including step-by-step welding of the inner ring, outer ring, and intersecting welds. Hydraulic lines and support structures are used to improve alignment accuracy and stability.

Benefits of technology

It improves welding quality and efficiency, reduces the impact of thermal stress, ensures the stability and precision of the welding process, and increases equipment utilization.

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Abstract

本申请提供一种海上风电导管架带千斤顶支撑的总装焊接方法,其中,使用每一千斤顶顶撑邻近的一第二支撑座,调整上集装构件和下集装构件的第一间隙至焊接间隙,移动上集装构件以对齐上导管腿和下导管腿,使得环形衬垫、环形装配板和上导管腿配合形成焊接坡口,环形装配板的弯曲外表面突出于上导管腿的外管面,环形装配板的弯曲内表面突出于环形衬垫的弯曲内表面,环形衬垫弯曲外表面暴露于焊接坡口,在焊接坡口对应于内圈区域的部分形成内圈焊缝,内圈焊缝检测合格后,移除全部支撑结构,后在焊接坡口对应于外圈区域的部分形成外圈焊缝,外圈焊缝检测合格后,在焊接坡口对应于交接区域部分形成交接焊缝。该方法有利于提高焊接质量以及焊接效率。
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