一种金属卷材分条机幅宽在线测量装置及方法

By combining edge photoelectric sensors with laser rangefinders for measurement, and integrating vibration reduction and adaptive adjustment mechanisms, the real-time and accuracy problems of width measurement in traditional slitting machines have been solved, achieving efficient and stable metal coil slitting processing.

CN122184920BActive Publication Date: 2026-07-17CHONGQING WANRUN METAL MATERIAL CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
CHONGQING WANRUN METAL MATERIAL CO LTD
Filing Date
2026-05-15
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Traditional slitting machine width measurement methods cannot achieve online real-time monitoring, which can easily lead to batches of out-of-tolerance scrap. Mechanical vibration interferes with the measurement, the distance between the idler roller and the blade assembly needs to be manually adjusted, and there is no automatic adaptation. The lack of closed-loop automatic correction affects the measurement accuracy and production continuity.

Method used

It adopts a non-contact combination of edge photoelectric sensor and laser rangefinder for measurement, combined with standard gauge block calibration and error compensation algorithm, with vibration reduction structure and adaptive adaptation mechanism to realize automatic adjustment of idler roller spacing and cutting blade group spacing. It is equipped with closed-loop automatic correction function, and the linkage mechanism synchronously conveys and cuts to reduce roll material deformation.

Benefits of technology

It achieves high-precision online acquisition of web width, improves measurement repeatability and stability, adapts to different roll thicknesses and materials, reduces scrap rate, improves production efficiency and yield, is easy to operate, and is suitable for large-scale continuous industrial production.

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Abstract

本发明涉及金属卷材加工尺寸测量技术领域,且公开了一种金属卷材分条机幅宽在线测量装置及方法,解决了测量精度低的问题,其包括测量装置和幅宽测量系统,所述测量装置包括卷材输送机构,所述卷材输送机构输出端设有切割机构,所述卷材输送机构与所述切割机构之间设有测量机构,所述测量机构底部设有调整机构;所述卷材输送机构包括卷材分条机,所述测量机构的定位架设于所述卷材分条机顶部,所述定位架底部设有工业相机、边缘光电传感器和激光测距仪;本发明解决了传统离线抽检精度低、无减振、调试繁琐、无法自动纠偏等问题,自动化程度高,无需停机,有效提升幅宽精度与成材率,适配金属卷材连续化分条加工。
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Citation Information

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