一种特大型支承辊精密磨削加工方法

By combining the center hole machining technology of gantry milling CNC rotary table with grinding fixtures and the auxiliary support scheme of bearing seat, the problem of high-precision grinding of extra-large support rollers was solved, and high-precision and high-efficiency grinding effect was achieved.

CN122184936BActive Publication Date: 2026-07-17CITIC HEAVY INDUSTRIES CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
CITIC HEAVY INDUSTRIES CO LTD
Filing Date
2026-05-18
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing technologies cannot meet the requirements of high-precision and high-stability precision grinding for extra-large support rollers. Traditional methods suffer from problems such as low machining quality of the conical surface of the center hole, high cutting resistance, limited machine tool spindle speed, and clamping methods that cannot withstand the weight.

Method used

The high-precision machining technology of center hole is achieved by combining gantry milling CNC rotary table with grinding fixture. High-precision center hole is formed by rough boring and fine boring. Combined with the clamping scheme of auxiliary support of bearing seat and high-precision center support, high-precision grinding under extreme weight is achieved.

Benefits of technology

It improves the contact rate between the center hole and the tip, improves the stress state during the grinding process, reduces the risk of grinding damage, and achieves high-precision and high-efficiency grinding, meeting the design requirements of extra-large support rollers.

✦ Generated by Eureka AI based on patent content.

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Abstract

本发明公开了一种特大型支承辊精密磨削加工方法,涉及磨削加工技术领域。该方法包括:在支承辊两端铣出基准平面并找正;采用平旋盘粗精镗中心孔后用研磨工装修研锥面;试磨并精磨两端直轴颈外圆形成精基准带;安装托瓦座并调整其位置;机床顶尖承担支承辊重量的主要部分,托瓦座辅助支撑;试磨检测径向跳动不超过0.01mm后,精磨辊身大外圆及两端锥圆。本发明采用龙门铣数控平旋盘与研磨工装相结合的中心孔加工技术,提高了中心孔与顶尖的接触率;同时采用托顶复合极限重量磨削方法,以顶尖主支撑、托瓦座辅助支撑,改善了支承辊磨削受力状态,降低了中心孔研伤风险,实现了极限重量下的高精度精磨。
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