Intelligent automatic positioning ceiling perforating machine

Abstract

The application provides a kind of intelligent automatic positioning ceiling punching machine, including power device, for driving the whole machine movement and completing positioning, GPS positioning device, for obtaining the coordinate information of ceiling target punching position, lifting device, for adjusting the height of drilling device, drilling device, for drilling operation at target position, battery assembly, for power supply of the whole machine and control of power device, lifting device and drilling device, infrared induction camera, for monitoring the construction environment and realizing obstacle avoidance, wherein the GPS positioning device includes GPS positioning system and coordinate system transmission system, and the drilling device includes information control transmission system, the application solves the problem of insufficient positioning accuracy of existing part of semi-automatic equipment, low degree of automation, still needs frequent manual intervention, difficult to meet the demand of large-scale engineering on efficiency and precision.

Description

Technical Field

[0001] This invention relates to the field of ceiling drilling, and more particularly to an intelligent automatic positioning ceiling drilling machine. Background Technology

[0002] Ceiling construction typically involves extensive drilling to install lighting fixtures, ventilation openings, and various supports. Traditional ceiling drilling relies heavily on manual measurement and handheld drills for high-altitude work, resulting in significant positioning errors, low efficiency, high safety risks, and high labor intensity. While some existing semi-automated equipment offers certain auxiliary functions, its positioning accuracy is insufficient and its automation level is low, still requiring frequent manual intervention, making it difficult to meet the efficiency and precision requirements of large-scale projects.

[0003] Therefore, it is necessary to provide an intelligent automatic positioning ceiling drilling machine that can automatically position itself, automatically adjust its height, and automatically drill holes, while also having environmental monitoring and obstacle avoidance capabilities, in order to solve the above-mentioned technical problems. Summary of the Invention

[0004] To address the aforementioned technical problems, this invention provides an intelligent automatic positioning ceiling drilling machine, which solves the problem that while some existing semi-automatic equipment has certain auxiliary functions, its positioning accuracy is insufficient, its automation level is low, and it still requires frequent manual intervention, making it difficult to meet the efficiency and accuracy requirements of large-scale projects.

[0005] The intelligent automatic positioning ceiling drilling machine provided by the present invention includes: a power unit for driving the whole machine to move and complete positioning; GPS positioning device, used to obtain coordinate information of the target drilling location in the ceiling; A lifting device is used to adjust the height of the drilling equipment; Drilling equipment, used to perform drilling operations at a target location; The battery pack is used to power the entire machine and control the power unit, lifting device, and drilling device; Infrared sensing cameras are used to monitor the construction environment and enable obstacle avoidance. The GPS positioning device includes a GPS positioning system and a coordinate system transmission system, and the drilling device includes an information control transmission system. The coordinate system transmission system is communicatively connected to the information control transmission system to transmit the target hole coordinates to the drilling device to achieve automatic positioning drilling.

[0006] In a preferred embodiment, the power unit includes a front steering wheel, a front drive shaft, a front differential, a central drive wheel, a central drive shaft, a protective shell for the central drive shaft, a rear steering wheel, a rear drive shaft, a rear differential, and a first motor, wherein the first motor drives the front steering wheel and the rear steering wheel through the differential and the drive shaft to achieve the movement of the whole machine.

[0007] In a preferred embodiment, the power unit further includes a bottom frame, which is composed of a circular support, a rectangular aluminum plate, and a square tube, for connecting and fixing the central drive shaft protective shell and the power unit, thereby improving the overall structural stability.

[0008] In a preferred embodiment, the lifting device includes a circular slide rail and a fixing block. The circular slide rail is fixed above the whole machine by the fixing block and is used to provide guidance and support for the lifting movement.

[0009] In a preferred embodiment, the lifting device further includes a hydraulic device, a connecting rod, and a telescopic bracket. The hydraulic device drives the telescopic bracket to extend and retract along the circular slide rail via the connecting rod, thereby adjusting the height of the drilling device.

[0010] In a preferred embodiment, the drilling device includes a second motor, a first gear, a second gear, and a replaceable drill bit. The second motor is sequentially connected to the replaceable drill bit via the first gear and the second gear to perform drilling operations.

[0011] In a preferred embodiment, the battery assembly includes a lithium battery, an intelligent control device, and a conductive wire. The lithium battery supplies power to the intelligent control device through the conductive wire. The intelligent control device is used to control the movement and positioning of the power unit, the lifting and lowering adjustment of the lifting device, and the drilling action of the drilling device.

[0012] In a preferred embodiment, the infrared sensing camera includes a sensing computing device, an infrared sensing device, and a high-definition camera, and is installed on the head of the device to obtain obstacle information and assist the device in automatic obstacle avoidance.

[0013] The beneficial effects of this invention are: Compared with the prior art, the present invention has at least the following advantages: 1. The GPS positioning system, in conjunction with the coordinate system transmission system, enables the accurate acquisition and transmission of borehole coordinates, thereby improving borehole consistency; 2. The movement, positioning, lifting, and drilling are completed under the control of an intelligent control device, reducing manual intervention; 3. The machine can operate continuously according to coordinates, shortening the construction time for large-area suspended ceilings; 4. Infrared sensors and high-definition cameras enable environmental monitoring and obstacle avoidance, reducing construction risks; 5. The power, positioning, lifting, drilling, power supply and monitoring modules are relatively independent, which facilitates maintenance and upgrades. Attached Figure Description

[0014] Figure 1A three-dimensional view of the main structure of the intelligent automatic positioning ceiling drilling machine provided by the present invention; Figure 2 This is a structural view of the lifting device provided by the present invention; Figure 3 This is a front view of the main structure of the intelligent automatic positioning ceiling drilling machine provided by the present invention; Figure 4 A structural view of the drilling apparatus provided by the present invention; Figure 5 Structural view of the power unit provided by the present invention; Figure 6 The structural view of the bottom skeleton provided by the present invention Figure 1 ; Figure 7 The structural view of the bottom skeleton provided by the present invention Figure 2 ; Figure 8 A structural view of the lithium battery provided by the present invention.

[0015] The numbers in the diagram are: 100, power unit; 200, GPS positioning device; 300, lifting device; 400, drilling device; 500, battery assembly.

[0016] 1001. Front-mounted steering wheel; 1002. Front-mounted driveshaft; 1003. Front-mounted differential; 1004. Mid-mounted drive wheel; 1005. Mid-mounted driveshaft; 1006. Mid-mounted driveshaft protective housing; 1007. Rear-mounted steering wheel; 1008. Rear-mounted driveshaft; 1009. Rear-mounted differential; 1010. First motor; 1011. Bottom frame; 1012. Circular support; 1013. Rectangular aluminum plate; 1014. Square Square tube; 2001, GPS positioning system; 2002, coordinate system transmission system; 3001, circular slide rail; 3002, fixing block; 3003, hydraulic device; 3004, connecting rod; 3005, telescopic bracket; 4001, second motor; 4002, gear one; 4003, gear two; 4004, replaceable drill bit; 4005, information control and transmission system; 5001, lithium battery; 5002, intelligent control device. Detailed Implementation

[0017] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0018] Please refer to the following: Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 as well as Figure 8 ,in Figure 1A three-dimensional view of the main structure of the intelligent automatic positioning ceiling drilling machine provided by the present invention; Figure 2 This is a structural view of the lifting device provided by the present invention; Figure 3 This is a front view of the main structure of the intelligent automatic positioning ceiling drilling machine provided by the present invention; Figure 4 A structural view of the drilling apparatus provided by the present invention; Figure 5 Structural view of the power unit provided by the present invention; Figure 6 The structural view of the bottom skeleton provided by the present invention Figure 1 ; Figure 7 The structural view of the bottom skeleton provided by the present invention Figure 2 ; Figure 8 A structural view of the lithium battery provided by the present invention.

[0019] In the specific implementation process, such as Figures 1-8 As shown, the present invention provides an intelligent automatic positioning ceiling drilling machine, which mainly includes a power unit 100, a GPS positioning device 200, a lifting device 300, a drilling device 400, a battery assembly 500, and an infrared sensing camera.

[0020] The power unit is used to support the entire machine and enable ground movement and positioning. It includes: a front steering wheel, a front drive shaft, a front differential, a central drive wheel, a central drive shaft, a central drive shaft protective housing, a rear steering wheel, a rear drive shaft, a rear differential, and a drive motor.

[0021] The front steering wheels consist of two sets, with two wheels in each set. The wheel spacing is 2460mm, the wheel width is 100mm, and the wheel diameter is 200mm. The front steering wheels are connected to the front differential via the front drive shaft. The front differential is connected to the drive motor, thereby transmitting the power of the drive motor to the front steering wheels.

[0022] The centrally located drive wheel is positioned in the middle of the machine and is used to provide the main driving force. The centrally located drive wheel is connected to the drive motor through a centrally located drive shaft, and the centrally located drive shaft is protected and fixed by a protective shell.

[0023] The rear steering wheels consist of two sets, with two wheels in each set. The wheel spacing is 2460mm, the wheel width is 100mm, and the wheel diameter is 200mm. The rear steering wheels are connected to the rear differential via the rear drive shaft. The rear differential is connected to the drive motor, enabling the driving force to be output at the rear wheel end.

[0024] To improve the overall structural strength and stability, a bottom frame is also provided in this embodiment. The bottom frame consists of eight circular supports, eight rectangular aluminum plates and four square tubes, and is connected and fixed to the protective shell of the central drive shaft and the power unit to support and position the power unit.

[0025] With the above structural design, the power unit can not only output driving force for walking, but also provide a stable chassis structure to ensure stability during subsequent lifting and drilling processes.

[0026] The GPS positioning device is used to obtain the coordinate information of the target hole position and form a positioning control closed loop with the drilling device, including a GPS positioning system and a coordinate system transmission system.

[0027] In this embodiment: The GPS positioning system is installed directly below the drilling rig to accurately locate the position of the entire machine, thereby obtaining the deviation between the current position of the equipment and the target hole position.

[0028] The coordinate system transmission system is installed above the replaceable drill bit to import the depth and coordinate information of the ceiling hole, and to interact with the information control transmission system of the drilling device to achieve accurate real-time positioning.

[0029] The combination of the GPS positioning system and the coordinate system transmission system allows the device to import the hole position coordinates before operation, locate and output hole position control information in real time during operation, and provide a basis for automatic movement and precise drilling.

[0030] The lifting device is used to adjust the drilling height to ensure that the drilling device can adapt to the construction needs of different ceiling heights. It includes a circular slide rail, a fixing block, a hydraulic device, a connecting rod, and a telescopic bracket.

[0031] In this embodiment: Two circular slide rails are fixed above the GPS positioning system by fixing blocks, so that the lifting device and the positioning system form a relatively stable installation reference.

[0032] The hydraulic device is connected to the telescopic support via a connecting rod. The hydraulic device provides the lifting driving force, and the connecting rod realizes the power transmission and linkage with the mechanism.

[0033] The telescopic support consists of five sets, installed on circular slide rails. It is driven by a hydraulic device to achieve telescopic movement, thereby driving the drilling device to rise or fall as a whole, and completing the adjustment of the drilling height.

[0034] Preferably, during the lifting process, the circular slide rail provides guidance for the telescopic support, making the lifting movement more stable and reducing swaying during drilling; the multiple structures of the telescopic support can share the load and improve the overall rigidity, thereby improving the drilling positioning accuracy and safety.

[0035] The drilling device is the key component for realizing the drilling function of this invention, including a drive motor, gear one, gear two, a replaceable drill bit, and an information control and transmission system.

[0036] In this embodiment: The drive motor drives gear one to rotate, gear one then drives gear two to rotate, and gear two is connected to a replaceable drill bit to achieve drilling operations.

[0037] Replaceable drill bits can be changed according to the ceiling material and hole diameter requirements. For example, different diameter or different structural forms of drill bits can be matched in different construction scenarios to improve the versatility and construction adaptability of the equipment.

[0038] The information control and transmission system is used to connect the GPS positioning system and the coordinate system transmission system to realize the transmission of positioning information and drilling control information, so that the drilling device can complete drilling at the target hole position according to the set parameters.

[0039] The battery compartment, intelligent control device, and remote control device are used for power supply and control of the whole machine, including lithium battery, intelligent control device and transmission line, and are equipped with remote control device for remote control.

[0040] In this embodiment: Four lithium batteries are installed on the bottom frame to power the power unit, lifting device, drilling device and infrared sensor camera.

[0041] The intelligent control device transmits electrical energy to the drilling device and the power motor through the transmission line, and performs intelligent control over the movement, lifting and lowering of the whole machine and the drilling process.

[0042] The remote control device is used to remotely control the movement and drilling of equipment, improving the convenience of operation. It can be used for starting, pausing, resetting and moving operations, so that construction personnel do not need to operate directly below the drilling point, reducing risks.

[0043] Infrared sensing cameras are used to monitor the construction environment and achieve obstacle avoidance. They consist of a sensing computing device, an infrared sensor, and a high-definition camera. The infrared sensor, in conjunction with the high-definition camera, is mounted on the machine's head to achieve precise obstacle avoidance based on actual site conditions, ensuring safe operation of the equipment in complex construction environments.

[0044] In this embodiment, the infrared sensor camera continuously detects surrounding obstacles. When an obstacle or person enters the danger zone, the intelligent control device can control the power unit to stop moving or adjust its movement path, and suspend drilling operations if necessary, thereby improving construction safety.

[0045] The working process of this invention: Step S1: Equipment Preparation Confirm that all transmission connections of the power unit are secure, the lithium battery has sufficient power, the drilling device and replaceable drill bits are installed in place, and the infrared sensor camera is in working order.

[0046] Step S2: Initial position setting and parameter import Move the equipment to the starting position and start the GPS positioning system; import the target hole coordinates and ceiling hole depth and other construction parameters into the coordinate system transmission system, so that the positioning system and the information control transmission system can establish a communication relationship and enter a standby state.

[0047] Step S3: Automatic positioning and movement alignment The intelligent control device reads the location data output by the GPS positioning system and controls the power unit to drive the whole machine to the location of the target hole. During the movement, the infrared sensor and high-definition camera monitor the surrounding environment in real time and execute deceleration, detour or stop when an obstacle is detected.

[0048] Step S4: Height adjustment and drill hole alignment Once the target position is reached, the lifting device is activated. The hydraulic device drives the telescopic bracket to extend and retract under the guidance of the circular slide rail via the connecting rod, thereby adjusting the height of the drilling device so that the replaceable drill bit can reach the predetermined drilling height position and stay stably.

[0049] Step S5: Perform drilling The drive motor is started, and the replaceable drill bit is rotated through the transmission of gear one and gear two to realize drilling; the information control and transmission system controls the drilling process according to the imported hole depth parameters to ensure that the hole depth meets the requirements.

[0050] Step S6: Drilling completed and repositioned After drilling is completed, the drive motor is stopped, and the lifting device is reset or returned to the safe moving height. The power unit moves to the next target hole under the control of the intelligent control device, and steps S3 to S6 are repeated until all holes are completed.

[0051] Through the above process, the present invention can realize automated construction of continuous holes, reduce manual measurement and high-altitude operations, and improve efficiency and accuracy.

[0052] In this embodiment, when the drill bit is worn or the hole diameter needs to be changed, the replaceable drill bit can be directly disassembled and replaced with a drill bit of the appropriate specification, thereby meeting different construction needs.

[0053] Meanwhile, each module, lifting device, drilling device, battery compartment and intelligent control device are relatively independent, which facilitates inspection and upgrade maintenance.

[0054] The working principle of this invention is as follows: The GPS positioning system obtains the current position of the whole machine and compares it with the coordinates of the target hole. The coordinate system transmission system transmits the hole coordinates and hole depth parameters to the information control transmission system. The intelligent control device outputs control commands to drive the power unit to complete the movement and alignment. Then, the lifting device adjusts the height of the drilling device so that the replaceable drill bit can reach the predetermined drilling position. Finally, the drive motor drives the drill bit to rotate through gear one and gear two to complete the drilling. During the construction process, the infrared sensor camera continuously monitors the environment and avoids obstacles, thereby realizing the automation of the entire process of ceiling drilling.

[0055] The circuits and controls involved in this invention are all existing technologies and will not be described in detail here.

[0056] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structural or procedural transformations made based on the content of the present invention specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of the present invention.

Claims

1. An intelligent automatic positioning ceiling drilling machine, comprising: The power unit (100) is used to drive the whole machine to move and complete the positioning; GPS positioning device (200) is used to obtain coordinate information of the drilling location of the ceiling target; A lifting device (300) is used to adjust the height of the drilling device (400); Drilling apparatus (400) for drilling operations at target locations; The battery assembly (500) is used to power the whole machine and control the power unit (100), the lifting device (300) and the drilling device (400); Infrared sensing cameras are used to monitor the construction environment and enable obstacle avoidance. The GPS positioning device (200) includes a GPS positioning system (2001) and a coordinate system transmission system (2002), and the drilling device (400) includes an information control transmission system (4005). The coordinate system transmission system (2002) is communicatively connected to the information control transmission system (4005) to transmit the target hole coordinates to the drilling device (400) to achieve automatic positioning drilling.

2. The intelligent automatic positioning ceiling drilling machine according to claim 1, characterized in that, The power unit (100) includes a front steering wheel (1001), a front drive shaft (1002), a front differential (1003), a central drive wheel (1004), a central drive shaft (1005), a central drive shaft protective shell (1006), a rear steering wheel (1007), a rear drive shaft (1008), a rear differential (1009), and a first motor (1010), wherein the first motor (1010) drives the front steering wheel (1001) and the rear steering wheel (1007) through the differential and the drive shaft to realize the movement of the whole machine.

3. The intelligent automatic positioning ceiling drilling machine according to claim 2, characterized in that, The power unit (100) also includes a bottom frame (1011), which is composed of a circular support (1012), a rectangular aluminum plate (1013) and a square tube (1014), used to connect and fix the central drive shaft protective shell (1006) and the power unit (100) to improve the overall structural stability.

4. The intelligent automatic positioning ceiling drilling machine according to claim 1, characterized in that, The lifting device (300) includes a circular slide rail (3001) and a fixing block (3002). The circular slide rail (3001) is installed and fixed above the whole machine through the fixing block (3002) and is used to provide guidance and support for the lifting movement.

5. The intelligent automatic positioning ceiling drilling machine according to claim 4, characterized in that, The lifting device (300) also includes a hydraulic device (3003), a connecting rod (3004), and a telescopic bracket (3005). The hydraulic device (3003) drives the telescopic bracket (3005) to extend and retract along the circular slide rail (3001) via the connecting rod (3004), thereby adjusting the height of the drilling device (400).

6. The intelligent automatic positioning ceiling drilling machine according to claim 1, characterized in that, The drilling device (400) includes a second motor (4001), a first gear (4002), a second gear (4003), and a replaceable drill bit (4004). The second motor (4001) is connected to the replaceable drill bit (4004) in sequence through the first gear (4002) and the second gear (4003) to realize the drilling operation.

7. The intelligent automatic positioning ceiling drilling machine according to claim 1, characterized in that, The battery assembly (500) includes a lithium battery (5001), an intelligent control device (5002), and a conductive line. The lithium battery (5001) supplies power to the intelligent control device (5002) through the conductive line. The intelligent control device (5002) is used to control the movement and positioning of the power device (100), the lifting and adjusting of the lifting device (300), and the drilling action of the drilling device (400).

8. The intelligent automatic positioning ceiling drilling machine according to claim 1, characterized in that, The infrared sensing camera includes a sensing computing device, an infrared sensing device, and a high-definition camera, and is installed on the head of the whole machine to obtain obstacle information and assist the whole machine in automatic obstacle avoidance.

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