一种氮化硅陶瓷配方及其配套的用于导轨材料的制备工艺

By using core-shell granulation and dynamic pressure balance sintering processes, combined with in-situ deoxygenation aids and nano-TiC@graphene hybrid fillers, the thermal conductivity and impact brittleness problems of silicon nitride ceramic guide rail materials under high-speed and heavy-load conditions have been solved, achieving improvements in high thermal conductivity, damping performance, and rolling contact fatigue life.

CN122187500BActive Publication Date: 2026-07-17HUBEI CHINA CERAMICS NEW MATERIALS CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
HUBEI CHINA CERAMICS NEW MATERIALS CO LTD
Filing Date
2026-05-13
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing silicon nitride ceramic guide rail materials suffer from limited thermal conductivity and impact brittleness due to high stiffness under high-speed and heavy-load conditions, making it impossible to simultaneously meet the requirements of surface wear resistance and core shock absorption.

Method used

By employing a core-shell granulation and dynamic pressure equilibrium sintering process, combined with in-situ deoxygenation aids, nano-TiC@graphene hybrid fillers, and high-nitrogen potential liquid phase regulators, a gradient dense structure with an outer hardness and an inner toughness is constructed. Through the anchoring modification of the nano-TiC@graphene hybrid fillers at the grain boundaries and the lubrication properties of graphene, the material achieves high thermal conductivity and damping performance.

Benefits of technology

It significantly improves the thermal conductivity and damping performance of the guide rail material, enhances the impact resistance and fatigue life of the rolling elements, and achieves a balance between mechanical properties and functional characteristics.

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Abstract

本发明公开了一种氮化硅陶瓷配方及其配套的用于导轨材料的制备工艺,属于工程陶瓷材料技术领域,旨在解决现有氮化硅导轨滚动体在高速重载及频繁启停工况下因晶格氧缺陷导致的热导率受限以及因高刚度导致的抗冲击脆性问题。本发明的核心配方包含α‑Si3N4粉体、除氧型助剂ZrH2 / ZrSi2、高氮势液相调节剂MgSiN2及纳米TiC@石墨烯杂化填料;通过核壳结构造粒、近净成型以及动态压力平衡烧结工艺,构建了表面全致密‑芯部高阻尼的梯度结构,显著提高了材料的热导率、抗冲击损伤以及减震能力。
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