一种基于金相分析的压缩机铸件质量评估方法及系统

By adaptively extracting seed points through Gaussian filtering and distance transformation, and combining dual-channel screening and adaptive replanting mechanisms, the problems of seed point errors and missed pore detection in metallographic image segmentation of compressor castings are solved, achieving high accuracy and reliability in casting quality assessment.

CN122200204BActive Publication Date: 2026-07-17XIAN ISE MACHINERY CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
XIAN ISE MACHINERY CO LTD
Filing Date
2026-05-15
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

In existing technologies for metallographic image segmentation of compressor castings, incorrect seed point marking leads to misalignment of segmentation boundaries and missed detection of pores. Fixed thresholds cannot distinguish between graphite flakes and pores, resulting in misjudgments and noise interference, which affects the accuracy of casting quality assessment.

Method used

Candidate seed points are adaptively extracted using Gaussian filtering and distance transformation, combined with dual-channel screening based on extreme value significance and boundary gradient density, and an adaptive reseeding mechanism. Accurate phase classification is achieved through watershed segmentation, eliminating noise interference and missed pore detection.

Benefits of technology

This improves the accuracy of microstructural defect segmentation in compressor castings, reduces the misjudgment rate of qualified products, and ensures the credibility and objectivity of casting quality assessment.

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Abstract

本发明涉及铸件质量检测领域,尤其涉及一种基于金相分析的压缩机铸件质量评估方法及系统,方法包括:对金相图像进行高斯滤波与粗分割,获取暗区尺寸中位数;对暗区执行距离变换,利用中位数自适应确定半径以提取候选极大值点;通过极值显著度和边界梯度密度双重筛选有效种子点,并基于面积与质量评分对无种子暗区进行迭代补种;最后以完整种子点为标记执行分水岭分割,根据区域特征进行物相归类并判定金相等级。本发明确保种子点精准定位于真实物相中心,消除了相界面噪声干扰,有效解决了传统算法中因种子点错误或缺失导致的过分割及孔隙漏检问题,有效降低了合格产品的误判率。
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