适用扩散焊的点状焊接中间层制备方法、焊接方法及航天飞行器

By combining inkjet printing and point laser scanning, the challenge of high-precision welding of curved structures has been solved, achieving uniformity of element diffusion and improved welding quality during the welding process, thus meeting the high-end manufacturing needs of aerospace vehicles.

CN122210197BActive Publication Date: 2026-07-17AVIC BEIJING AERONAUTICAL MFG TECH RES INST

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
AVIC BEIJING AERONAUTICAL MFG TECH RES INST
Filing Date
2026-04-24
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing technologies are insufficient to achieve high-precision, dense joint welding of curved structures. Traditional methods suffer from problems such as insufficient precision, poor surface adaptability, low curing efficiency, and unstable joint quality, which cannot meet the stringent requirements of aerospace vehicles.

Method used

A composite process combining inkjet printing and point laser scanning is used to prepare a dot-matrix welding intermediate layer. By precisely depositing solder through inkjet printing and heating it with point laser scanning, the intermediate layer can be accurately patterned and locally cured rapidly. This method is suitable for welding dissimilar metals and difficult-to-weld metal joints.

Benefits of technology

It achieves precise patterned deposition of the intermediate layer, reduces post-weld residue, improves welding compatibility, ensures uniform element diffusion during welding, avoids substrate deformation and oxidation, significantly shortens curing time, improves welding quality, increases material utilization, and reduces costs.

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Abstract

本发明涉及航天器焊接技术领域,具体涉及一种适用扩散焊的点状焊接中间层制备方法、焊接方法及航天飞行器。点状焊接中间层制备方法包括:焊料的制备;规划打印路径;喷墨打印焊接中间层:设定喷墨打印参数,通过喷墨打印将焊料沿打印路径沉积到焊料点表面,形成点状焊接中间层前驱体;点激光扫描固化:设定能够激光扫描参数,通过点激光对点状焊接中间层前驱体进行逐点扫描加热,待焊料固化后得到点状焊接中间层。本发明通过喷墨打印技术实现精密结构的曲面结构以及大面积的密集接头的点状焊接,以解决现有技术存在的精度不足、曲面适配性差、固化效率低、接头质量不稳定等问题。
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