一种3D打印复合线材的挤出成型方法及设备

By preheating and real-time monitoring of the carbon fiber core material, combined with Joule heating and air pressure regulation of the electrode ring device, the problem of composite wire consistency caused by core material eccentricity was solved, and highly consistent coaxial coated wire preparation was achieved.

CN122210894BActive Publication Date: 2026-07-17DONGGUAN HONGSHENGDA 3D TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
DONGGUAN HONGSHENGDA 3D TECH CO LTD
Filing Date
2026-05-13
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

In existing coaxial composite wire manufacturing technologies, the composite quality control of the core material and the sheath is independent and passive, resulting in core material eccentricity and uneven sheath thickness, which affects the conductivity reliability and structural consistency of the wire.

Method used

By preheating and monitoring the carbon fiber core material in real time, and using an electrode ring device for Joule heating and air pressure regulation, thermal-pressure coupling control is achieved, dynamically correcting the core material eccentricity and maintaining its centering. At the same time, segmented progressive cooling and online monitoring of outer diameter and resistance are adopted to ensure consistent sheath shaping.

Benefits of technology

This technology enables coordinated control of the temperature field and core material position during coaxial extrusion, resulting in structurally stable coaxial coated wires and improving the wire's conductivity reliability and structural consistency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN122210894B_ABST
    Figure CN122210894B_ABST
Patent Text Reader

Abstract

本发明公开了一种3D打印复合线材的挤出成型方法及设备,包括预备碳纤维芯材并预热至第一温度,将热塑性绝缘护套配方物料熔融塑化,得到护套熔体;将预热的碳纤维芯材经输送与护套熔体一同导入同轴复合模头,进行同轴包覆挤出,并通过热‑压耦合控制使护套熔体在碳纤维芯材表面定型,得到同轴包覆线材坯;其中,热‑压耦合控制为:通过电极环装置对穿过的碳纤维芯材进行通电焦耳热预热至第二温度,并基于实时检测的芯材位置信号,通过调节电极环装置的环形气孔的气压来驱动相应位置的电极触点径向运动,以动态矫正碳纤维芯材偏心并维持其居中度;通过将焦耳热预热与反馈调心一体化集成,从而在同轴挤出过程中获得稳定、高一致性的复合线材结构。
Need to check novelty before this filing date? Find Prior Art