Vertical parallel arrangement of anode and cathode integrated electrolytic device
By using an integrated electrolysis device with vertically parallel anode and cathode, the problems of small reaction area, uneven electric field, and high energy consumption in traditional aluminum electrolysis processes have been solved, thereby improving electrolysis efficiency and reducing maintenance costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- GUANGXI YAOKUN CAPITAL INVESTMENT CO LTD
- Filing Date
- 2026-04-10
- Publication Date
- 2026-06-16
Abstract
Description
Technical Field
[0001] This invention relates to non-ferrous metal molten salt electrolysis technology, and is particularly applicable to the application of inert electrodes in the electrolytic aluminum production of cryolite-alumina system. Background Technology
[0002] Traditional aluminum electrolysis processes have used an upper anode and lower cathode alignment structure for over a century. The cathode arrangement is fixed and has drawbacks such as small effective reaction area, uneven electric field distribution, low ion utilization, high energy consumption, large carbon anode loss, high material cost, frequent replacement, and difficult maintenance. There has been no fundamental structural breakthrough in the industry. Summary of the Invention
[0003] This invention discloses an integrated electrolysis device with vertically parallel arranged anode and cathode, which fundamentally changes the traditional electrolysis cell structure and layout, achieving dual optimization of structure and efficiency.
[0004] Inside the electrolytic cell, both the anode and cathode are arranged vertically, with the anode and cathode arranged parallel to each other and spaced apart, and installed perpendicular to the bottom of the cell.
[0005] Both the anode and cathode form effective electrolytic reaction surfaces on both sides, and the bottom of the anode also has an effective electrolytic reaction surface; cathodes can be installed on the left, right, and bottom sides of the tank without having to remove the original bottom cathode structure.
[0006] The electrode is a ceramic-based electrolytic electrode, which includes a ceramic matrix, a conductor encapsulated within the ceramic matrix, a conductive head on the conductor, and a conductive end extending out of the ceramic matrix. The ceramic matrix completely encapsulates and isolates the conductor, preventing the conductor from directly contacting the electrolytic medium and allowing it to participate in the electrochemical reaction only through the conductive head exposed within the ceramic matrix.
[0007] The electrode conductor is made of a material that is resistant to high temperature and corrosion and has stable conductivity. There are no restrictions on the specific matrix composition or the type of material; only the structural form is protected.
[0008] The anode and cathode are independently led out to form a modular, pluggable, and individually replaceable electrode unit.
[0009] The entire structure can be used in multiple parallel configurations on a large scale.
Claims
1. An electrolysis apparatus, comprising an electrolytic cell, characterized in that: The anode and cathode inside the electrolytic cell are arranged vertically, parallel to each other and spaced apart, installed perpendicular to the bottom of the cell. Both the anode and cathode form effective electrolytic reaction surfaces on both sides, and the bottom of the anode also has an electrolytic reaction surface. Cathodes can be installed on the left, right, and bottom sides of the cell without eliminating the original bottom cathode structure. The electrodes are ceramic-based electrolytic electrodes, consisting of a ceramic matrix encapsulating a conductor. The conductor has a conductive head extending outside the ceramic matrix, and the ceramic matrix completely protects and isolates the conductor, preventing it from contacting the electrolyte. The conductor participates in the electrochemical reaction only through the conductive head exposed within the ceramic matrix. The electrode conductor is made of a high-temperature resistant, corrosion-resistant, and electrically stable material, with no restrictions on specific composition or material type, only on the protective structural form. The anode and cathode are independently led out, forming modular, pluggable, and individually replaceable electrode units. The entire structure can be used in multiple parallel configurations for large-scale deployment.
2. The electrolysis apparatus according to claim 1, characterized in that: The ceramic substrate is made of insulating and corrosion-resistant ceramic material, which fully encloses and seals the conductor, with only the conductive head exposed.
3. The electrolysis apparatus according to claim 1, characterized in that: The electrode unit has a modular and detachable structure, and a single electrode can be replaced independently without the entire machine being shut down.