一种基于视觉识别的乳白石英厚壁管拉制缺陷识别系统

By using a vision-based defect identification system for thick-walled quartz tubes, combined with image acquisition, surface quality analysis, and adjustment modules, the system solves the problems of accuracy and real-time performance in identifying defects during the drawing process of thick-walled quartz tubes. It enables rapid screening and accurate identification of surface and internal defects, thereby improving the adjustment efficiency of the production process.

CN122217975BActive Publication Date: 2026-07-17JIN ZHOU SEMICON NEW MATERIAL CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
JIN ZHOU SEMICON NEW MATERIAL CO LTD
Filing Date
2026-05-19
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing technologies for identifying defects in thick-walled quartz tubes suffer from problems such as strong subjectivity, poor real-time performance, high false negative rate, and difficulty in identifying hidden defects. In particular, the lack of consideration for weak scattering anomaly detection and process closed-loop adjustment leads to poor defect identification accuracy.

Method used

A visual recognition-based defect identification system for thick-walled quartz tubes is adopted. The system acquires tube images through an image acquisition module, determines defects through a surface quality analysis module, and adjusts drawing parameters, including gas content, drawing speed, and cooling rate, based on ultrasonic characterization values ​​and response characteristic values, to achieve accurate identification and timely adjustment of surface and internal defects.

Benefits of technology

It enables rapid screening and accurate identification of surface and internal defects in thick-walled milky quartz tubes, reduces computational overhead and inspection time, compensates for the inability of conventional visual inspection to detect latent defects, and improves the accuracy of defect identification and the adjustment efficiency of the production process.

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Abstract

本发明涉及缺陷识别技术领域,尤其涉及一种基于视觉识别的乳白石英厚壁管拉制缺陷识别系统,包括:图像采集模块;表面质量分析模块,用以根据乳白石英厚壁管图像的表观异常表征值直接作出表面质量不合格的判定,或基于乳白石英厚壁管是否存在弱散射异常对表面质量是否合格进行二次判定;其中,所述弱散射异常基于多向折射离差系数进行确定;调节模块,用以在表面质量不合格的条件下,根据拉制超声表征值判定基于管材密度偏差确定是否针对气体含量进行调节,或,基于拉制响应特征值针对拉制速度或冷却速率进行调节。本发明能够提高乳白石英厚壁管拉制缺陷识别的准确性和可靠性。
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