一种C型件的三维超声数据映射方法

By constructing a parametric geometric model and using a projection unfolding method, the problems of image breakage and distortion in C-type part inspection were solved, generating continuous and accurate C-scan images, thus improving the reliability of inspection results and image quality.

CN122222806BActive Publication Date: 2026-07-17CHENGDU LIANKE AEROTECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
CHENGDU LIANKE AEROTECH CO LTD
Filing Date
2026-05-21
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Traditional methods for inspecting C-shaped parts suffer from problems such as image breakage, geometric distortion, and low image quality, especially on complex workpieces with significant bending features or C-shaped cross sections. This leads to a decrease in the coherent representation of defect distribution and the reliability of inspection results.

Method used

By acquiring planned path points, ultrasound A-scan data, and TCP point data, a parameterized geometric model is constructed using principal component analysis. The three-dimensional point cloud is projected onto the surface of the model and unfolded into a two-dimensional plane to establish a mapping relationship between spatial points and image pixels, thereby generating a C-scan image.

Benefits of technology

It achieves continuity and accuracy of C-scan images, avoids image breaks and geometric distortions, improves the intuitiveness and accuracy of defect interpretation, and ensures the integrity and reliability of image information.

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Abstract

一种C型件的三维超声数据映射方法,涉及数据处理技术领域,包括获取并对齐超声A‑scan数据、TCP点位数据及规划路径点数据;初始化三维路径点云并将其转换至PCA坐标系;构建参数化几何模型,并将点云投影至模型表面;将模型表面点云展开至二维平面,并建立从二维展开点到图像像素的映射关系;根据所述映射关系将A‑scan数据合成C‑scan图像;其用于解决传统映射方法中存在的图像断裂、几何畸变以及图像质量低的问题。
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