High-integration degree automatic combined inductance assembling device

Abstract

This invention discloses a highly integrated automated modular inductor assembly equipment, relating to the field of inductor assembly technology. The equipment includes an operating table, a bottom inductor assembly unit fixedly mounted on the operating table, a top inductor assembly unit fixedly mounted on the operating table, and a glue removal and conveying unit fixedly mounted on the operating table. The glue removal and conveying unit is fixedly connected to both the bottom and top inductor assembly units. This inductor assembly equipment, through the coordinated operation of the conveyor, bottom cover, secondary terminals, main terminals, top cover, and glue removal components, achieves fully automated processes for inductor chassis loading and positioning, glue application and secondary terminal assembly and correction, as well as synchronous assembly and compression correction of the main terminals and top cover. It can also complete finished product transfer to the motherboard, synchronous baking of the mother and daughter boards, and daughter board recycling, achieving automated inductor loading, conveying, glue application, and surface mounting assembly line operations, effectively avoiding the problems of difficult loading and unstable fixtures in traditional assembly processes.

Description

Technical Field

[0001] This invention relates to the field of inductor assembly technology, and more particularly to a highly integrated automated modular inductor assembly device. Background Technology

[0002] An inductor is an energy storage element made by winding a magnetic iron core with a wire. It is mainly assembled from a spring, a coil body, and an iron core. During the manufacturing process of an inductor, terminals need to be attached to the magnetic core on its left and right sides, and the terminals need to be bent to fit the inductor step surface. Before attaching, glue needs to be applied to the sides of the inductor to achieve terminal adhesion and fixation.

[0003] In the assembly and terminal mounting of existing inductor components, the feeding of springs and coil bodies is difficult and the stability of the fixtures is poor, resulting in low feeding and assembly efficiency and low yield. Terminal mounting relies on manual operation, which is prone to missed coating and placement, resulting in a high defect rate. Moreover, it can only be operated on a single piece, which leads to low automation and assembly efficiency. Furthermore, the residual adhesive on the outer wall of the coated parts cannot be cleaned in time after the adhesive is applied, which will stick to the components and cause adhesive bonding failure. Summary of the Invention

[0004] In view of the problems existing in the current highly integrated automated modular inductor assembly equipment, the present invention is proposed.

[0005] Therefore, the present invention provides a highly integrated automated modular inductor assembly equipment, the purpose of which is to solve the problems of difficult material feeding, unstable fixtures, low efficiency, easy omissions and missed spots when manually attaching terminals, high defect rate and low degree of automation in inductor component assembly and terminal mounting, and failure of bonding due to residual adhesive on the glued parts if not cleaned in time.

[0006] To solve the above-mentioned technical problems, the present invention provides the following technical solution: a highly integrated automated modular inductor assembly device, including an equipment operating table, an inductor bottom assembly unit fixedly mounted on the equipment operating table, an inductor top assembly unit fixedly mounted on the equipment operating table, and a glue removal conveying unit fixedly mounted on the equipment operating table, wherein the glue removal conveying unit is fixedly connected to both the inductor bottom assembly unit and the inductor top assembly unit; the inductor bottom assembly unit includes a bottom cover assembly fixedly mounted on the equipment operating table and a secondary terminal assembly fixedly mounted on the equipment operating table, wherein the secondary terminal assembly cooperates with the bottom cover assembly; the inductor top assembly unit includes a main terminal assembly fixedly mounted on the equipment operating table and a top cover assembly fixedly mounted on the equipment operating table, wherein the top cover assembly cooperates with both the secondary terminal assembly and the main terminal assembly; the glue removal conveying unit includes a conveying assembly fixedly mounted on the equipment operating table and a glue removal assembly fixedly mounted on the equipment operating table, wherein the glue removal assembly is slidably connected to the bottom cover assembly, the secondary terminal assembly, and the main terminal assembly.

[0007] As a preferred embodiment of the highly integrated automated modular inductor assembly equipment of the present invention, the bottom cover assembly includes a feeding tray fixedly installed on the equipment operating table, a feeding component fixedly installed on the feeding tray, a receiving component fixedly installed on the feeding component, a straightening component fixedly installed on the receiving component, a driving component fixedly installed on the equipment operating table, and a pneumatic feeding claw fixedly installed on the driving component, wherein the pneumatic feeding claw is slidably connected to the receiving component.

[0008] As a preferred embodiment of the highly integrated automated modular inductor assembly equipment of the present invention, wherein: a gluing component is fixedly installed on the equipment operating table, and the gluing component is slidably connected to the gluing removal component; a positioning component is fixedly installed on the equipment operating table; and a chassis conveyor is fixedly installed on the equipment operating table, and the chassis conveyor is slidably connected to the conveying component.

[0009] As a preferred embodiment of the highly integrated automated modular inductor assembly equipment of the present invention, the sub-terminal assembly includes a second feeding tray fixedly installed on the equipment operating table, a second feeding component fixedly installed on the second feeding tray, and a first separator fixedly installed on the second feeding component. The first separator is fixedly connected to the equipment operating table. A first movable gripper is fixedly installed on the equipment operating table and is slidably connected to the first separator. A second positioning component is fixedly installed on the equipment operating table. A second gluing component is fixedly installed on the equipment operating table and is slidably connected to the glue removal component.

[0010] As a preferred embodiment of the highly integrated automated modular inductor assembly equipment of the present invention, the main terminal assembly includes a feeding tray three fixedly installed on the equipment operating table, a rotating feeding component fixedly installed on the feeding tray three, a separator two fixedly installed on the rotating feeding component, and a movable gripper two fixedly installed on the equipment operating table, wherein the movable gripper two is slidably connected to the separator two.

[0011] As a preferred embodiment of the highly integrated automated modular inductor assembly equipment of the present invention, a positioning component three is fixedly installed on the equipment operating table, a gluing component three is fixedly installed on the equipment operating table, a detection component is fixedly installed on the gluing component three, and the detection component is slidably connected to the conveying component.

[0012] As a preferred embodiment of the highly integrated automated modular inductor assembly equipment of the present invention, the top cover assembly includes a feeding tray four fixedly installed on the equipment operating table, a feeding component three fixedly installed on the feeding tray four, a receiving component two fixedly installed on the feeding component three, and a pneumatic feeding claw two fixedly installed on the equipment operating table, wherein the pneumatic feeding claw two is slidably connected to the receiving component two, and a limit correction component is fixedly installed on the equipment operating table, wherein the limit correction component is slidably connected to the conveying component.

[0013] As a preferred embodiment of the highly integrated automated modular inductor assembly equipment of the present invention, the conveying component includes a conveying section fixedly installed on the equipment operating table, a motherboard loading component fixedly installed on the conveying section, an extrusion component fixedly installed on the conveying section, and a return conveying component fixedly installed on the equipment operating table.

[0014] As a preferred embodiment of the highly integrated automated modular inductor assembly equipment of the present invention, the adhesive removal assembly includes a connecting base plate fixedly mounted on the equipment operating table, a conical mounting plate fixedly mounted on the connecting base plate, a conveyor roller rotatably mounted on the conical mounting plate, a retraction roller rotatably mounted on the conical mounting plate, a guide post rotatably mounted on the conical mounting plate, and an adhesive removal component fixedly mounted on the conical mounting plate.

[0015] As a preferred embodiment of the highly integrated automated modular inductor assembly equipment of the present invention, the adhesive removal component includes a connecting plate fixedly mounted on a conical mounting plate, a return spring fixedly mounted on the inner wall of the connecting plate, a pressing plate fixedly mounted on the other end of the return spring, a friction plate fixedly mounted on the pressing plate, a connector fixedly mounted on the top of the connecting plate, a buffer rope fixedly mounted on the inner wall of the connector, and a positioning component fixedly mounted on the buffer rope, wherein the positioning component is slidably connected to the connecting plate.

[0016] The beneficial effects of this invention are as follows: The inductor assembly equipment of this invention, through the coordinated operation of the conveyor, bottom cover, secondary terminals, main terminals, top cover, and adhesive removal component, achieves full automation of the inductor chassis loading and positioning, adhesive application and secondary terminal installation and correction, as well as the synchronous assembly and extrusion correction of the main terminals and top cover. It can also complete the finished product transfer to the motherboard, synchronous baking of the motherboard and daughterboard, and daughterboard recycling, achieving a production line operation of automatic inductor loading, conveying, adhesive application, and chip mounting. It effectively avoids the problems of difficult loading and unstable fixtures in traditional assembly, improves loading and assembly efficiency, increases the yield, replaces manual terminal mounting, avoids missed coating and placement, reduces the defect rate, performs multiple assembly, and improves the degree of automation. At the same time, the adhesive removal component cleans up residual adhesive in time, and works with the adhesive probe to improve adhesive collection, eliminating the problems of adhesive residue accumulation and residual adhesive adhering to components, ensuring the uniformity of adhesive application, avoiding chip mounting failure caused by uneven adhesive application, comprehensively ensuring the quality of inductor assembly and chip mounting effect, and is suitable for large-scale standardized production. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the overall structure of the highly integrated automated modular inductor assembly equipment of the present invention.

[0019] Figure 2 This is a schematic diagram of the internal structure of the highly integrated automated modular inductor assembly equipment of the present invention.

[0020] Figure 3 This is a schematic diagram of the inductor bottom assembly structure of the highly integrated automated modular inductor assembly equipment of the present invention.

[0021] Figure 4 This is a schematic diagram of the top assembly structure of the inductor in the highly integrated automated modular inductor assembly device of the present invention.

[0022] Figure 5 This is a top view schematic diagram of the overall structure of the highly integrated automated modular inductor assembly equipment of the present invention.

[0023] Figure 6 This is a top view of the bottom assembly structure of the inductor in the highly integrated automated modular inductor assembly equipment of the present invention.

[0024] Figure 7 This is a top view of the inductor top assembly structure of the highly integrated automated modular inductor assembly device of the present invention.

[0025] Figure 8 This invention relates to a highly integrated automated modular inductor assembly device. Figure 7 A magnified structural diagram at point A.

[0026] Figure 9 This is a schematic diagram of the adhesive removal component structure of the highly integrated automated modular inductor assembly equipment of the present invention.

[0027] Figure 10 This is a schematic diagram of the exploded structure of the glue-removing component in the highly integrated automated modular inductor assembly equipment of the present invention.

[0028] Explanation of reference numerals in the attached drawings: 1. Equipment operating table; 2. Inductor bottom assembly unit; 21. Bottom cover assembly; 211. Feeding tray one; 212. Feeding component one; 213. Receiving component one; 214. Straightening component; 215. Driving component; 216. Pneumatic feeding claw one; 217. Chassis conveyor; 218. Gluing component one; 219. Positioning component one; 22. Sub-terminal assembly; 221. Feeding tray two; 222. Feeding component two; 223. Separator one; 224. Moving gripper one; 225. Gluing component two; 226. Positioning component two; 3. Inductor top assembly unit; 31. Main terminal assembly; 311. Feeding tray three; 312. Rotary feeding component; 313. Separator two; 314. Moving gripper two; 315. Gluing component three; 31 6. Inspection component; 317. Positioning component three; 32. Top cover assembly; 321. Feeding tray four; 322. Feeding component three; 323. Receiving component two; 324. Pneumatic feeding claw two; 325. Limiting and correcting component; 4. De-adhesive conveying unit; 41. Conveying assembly; 411. Conveying section; 412. Mother plate loading component; 413. Extrusion component; 414. Return conveying component; 42. De-adhesive assembly; 421. Connecting base plate; 422. Conical mounting plate; 423. Conveying reel; 424. Shrink reel; 425. Guide column; 426. De-adhesive component; 4261. Connecting plate; 4262. Return spring; 4263. Extrusion plate; 4264. Friction plate; 4265. Connecting component; 4266. Buffer rope; 4267. Positioning component. Detailed Implementation

[0029] To make the above-mentioned objects, features and advantages of the present invention more apparent and understandable, the specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings.

[0030] Example 1, referring to Figure 1 - Figure 2 This invention provides a highly integrated automated modular inductor assembly device, comprising an operating table 1, an inductor bottom assembly unit 2, an inductor top assembly unit 3, and a glue removal conveying unit 4 fixedly mounted on the operating table 1. The inductor bottom assembly unit 2 is used to install the inductor chassis; the inductor top assembly unit 3 cooperates with the inductor bottom assembly unit 2 to install the inductor top chassis; the glue removal conveying unit 4 is fixedly connected to both the inductor bottom assembly unit 2 and the inductor top assembly unit 3, and is used both to remove the glue generated during the installation process and to convey the mounting sub-boards for assembling the inductors.

[0031] Furthermore, the inductor bottom assembly unit 2 includes a bottom cover assembly 21 and a secondary terminal assembly 22 fixedly installed on the equipment operating table 1. The bottom cover assembly 21 is responsible for the installation of the inductor chassis, and the secondary terminal assembly 22 is responsible for the installation of the internal secondary terminals of the inductor. The two work together to complete the overall assembly of the bottom of the inductor.

[0032] Furthermore, the inductor top assembly unit 3 includes a main terminal assembly 31 and a top cover assembly 32 fixedly installed on the equipment operating table 1. The main terminal assembly 31 is responsible for the installation of the main terminals inside the inductor, and the top cover assembly 32 is responsible for the installation of the top of the inductor. The top cover assembly 32 cooperates with the secondary terminal assembly 22 and the main terminal assembly 31. Through the synergistic action of the main terminal assembly 31 and the top cover assembly 32, the assembly of the top of the inductor is completed.

[0033] Furthermore, the adhesive removal conveying unit 4 includes a conveying assembly 41 and an adhesive removal assembly 42 fixedly installed on the equipment operating table 1. The conveying assembly 41 is used to circulate and convey the daughter board of the inductor installation, and the adhesive removal assembly 42 is used to remove excess adhesive during the assembly of the inductor components. The adhesive removal assembly 42 is slidably connected to the bottom cover assembly 21, the secondary terminal assembly 22 and the main terminal assembly 31.

[0034] During use, the present invention uses the conveying component 41 to convey the mounting sub-board, while the bottom cover component 21 automatically completes the loading and positioning of the inductor chassis; the secondary terminal component 22 works with the bottom cover component 21 to apply glue to the inside of the installed inductor chassis and install the secondary terminals. It can also correct and position the assembled inductor chassis and secondary terminals to ensure the accuracy of the initial assembly of the inductor. Through the cooperation of the bottom cover component 21 and the secondary terminal component 22, the installation of the inductor chassis and secondary terminals is completed.

[0035] Under the conveying of the conveying component 41, the mounting daughter board is sent to the main terminal assembly 31. The main terminal assembly 31 begins to install the main inductor terminals. At the same time, with the cooperation of the top cover assembly 32, the main terminals and the inductor top cover are assembled simultaneously. The top cover assembly 32 also squeezes and corrects the assembled inductor components to prevent the inductor assembly from shifting. The corrected inductor components are conveyed by the conveying component 41 to the motherboard loading component 412 inside it, and the assembled inductor mounted on the daughter board is directly squeezed into the motherboard. Then the conveying component 41 conveys the motherboard and daughter board together to the heating equipment for baking, completing the overall assembly of the inductor.

[0036] After the inductor is baked, the operator can remove the motherboard and daughterboard, and the daughterboard can be transported again to the assembly point of the bottom cover assembly 21 via the conveyor component 41, thus forming a complete assembly line process. During the inductor assembly and gluing process, the glue removal component 42 will remove glue from the inside of the bottom cover assembly 21 and the main terminal assembly 31 to ensure that there is no glue residue or overlapping glue when applying glue to a new inductor, and to ensure the uniformity of glue application. At the same time, the glue removal component cleans up residual glue in time and works with the glue application probe to evenly pick up glue, eliminating the problems of glue residue overlapping and residual glue sticking to components, ensuring the uniformity of glue application, avoiding the failure of chip mounting caused by uneven glue application, and comprehensively ensuring the quality of inductor assembly and chip mounting effect, which is suitable for large-scale and standardized production.

[0037] Example 2, refer to Figure 1 - Figure 5 This is the second embodiment of the present invention, which differs from the first embodiment in that: the bottom cover assembly 21 includes a loading tray 211 fixedly mounted on the equipment operating table 1 for loading inductor chassis; a loading component 212 fixedly mounted on the loading tray 211 for conveying inductor chassis; a receiving component 213 fixedly mounted on the loading component 212 for classifying and storing inductor chassis; and a gripping component 213 fixedly mounted on the receiving component 213 for gripping the inductor chassis. The positioning and straightening component 214 is fixedly installed on the equipment operating table 1. The driving component 215 is used to drive the pneumatic loading claw 216 to move, and the pneumatic loading claw 216 is fixedly installed on the driving component 215. The pneumatic loading claw 216 is slidably connected to the receiving component 213. The driving component 215 drives the pneumatic loading claw 216 to move, grab the inductive chassis on the receiving component 213, and after being positioned by the straightening component 214, it is transported to the sub-board for installation.

[0038] Compared to Embodiment 1, this embodiment further includes a glue applicator 218 fixedly installed on the equipment operating table 1 for applying glue to the top of the installed inductor chassis, and the glue applicator 218 is slidably connected to the glue removal component 42; a positioning component 219 is also fixedly installed on the equipment operating table 1 for correcting the glued inductor chassis; at the same time, a chassis conveyor 217 is fixedly installed on the equipment operating table 1, and the chassis conveyor 217 is slidably connected to the conveying component 41, which can re-transport the sub-board returned by the conveying component 41 to the assembly start of the conveying component 41.

[0039] Furthermore, the secondary terminal assembly 22 includes a second loading tray 221 fixedly mounted on the equipment operating table 1 for conveying secondary terminals, a second loading component 222 fixedly mounted on the second loading tray 221 for loading secondary terminals, and a first separator 223 fixedly mounted on the second loading component 222 for separating and placing secondary terminals; wherein, the first separator 223 is fixedly connected to the equipment operating table 1, and a first movable gripper 224 is fixedly mounted on the equipment operating table 1 for gripping the secondary terminals and installing them on the inductor base. The top of the tray is connected to the movable gripper 224 and the separator 223. The equipment operating table 1 is also fixedly installed with the positioning component 226 for correcting the installed sub-terminal. At the same time, the equipment operating table 1 is fixedly installed with the gluing component 225 for applying glue to the top of the sub-terminal again. The gluing component 225 is slidably connected with the glue removal component 42. The glue removal component 42 can remove excess glue each time the inductor is glued, thereby avoiding glue sticking and repeated glue application.

[0040] During use, firstly, the conveying assembly 41 conveys the sub-board to the bottom of the chassis conveyor 217 via a reflux process. The chassis conveyor 217 then moves the sub-board and repositions it at the assembly start of the conveying assembly 41. Simultaneously, the loading tray 211 conveys the inductor chassis to the loading component 212, which then conveys the chassis to the receiving component 213. The receiving component 213 positions and discharges the chassis at the top. The driving component 215 drives the pneumatic loading claw 216 to move to the top of the receiving component 213, gripping the inductor chassis at the top of the receiving component 213. With the positioning effect of the straightening component 214, accurate gripping is ensured, and then the inductor chassis is installed inside the sub-board. The gluing component 218 then applies adhesive to the inductor chassis installed inside the sub-board. In the glue application process, after the glue is applied, the sub-board is conveyed to the bottom of positioning component 219 via conveying assembly 41. After being inspected by positioning component 219, it is conveyed to the bottom of moving gripper 224. At the same time, loading tray 221 conveys the secondary terminals to loading component 222, which in turn conveys them to separator 223. Separator 223 performs separation inspection on the secondary terminals. Moving gripper 224 moves and picks up the secondary terminals from separator 223, placing them inside the inductor chassis to complete the installation of the inductor chassis and secondary terminals. Subsequently, gluing component 225 applies glue to the outer wall of the secondary terminals again. After being inspected by positioning component 226, the sub-board is conveyed out again, thus completing the entire assembly process of the bottom of the inductor.

[0041] The remaining structure is the same as that in Example 1.

[0042] Example 3, referring to Figure 1 - Figure 7 This is the third embodiment of the present invention, which differs from the second embodiment in that: the main terminal assembly 31 includes: a feeding tray 311 fixedly installed on the equipment operating table 1 for conveying main terminals; a rotating feeding component 312 fixedly installed on the feeding tray 311 for feeding main terminals; a separator 313 fixedly installed on the rotating feeding component 312 for separating and placing main terminals; and a movable gripper 314 fixedly installed on the equipment operating table 1 for gripping and installing main terminals, wherein the movable gripper 314 is slidably connected to the separator 313.

[0043] Compared to Embodiment 2, the further improvement is that: a positioning component 317 is fixedly installed on the equipment operating table 1 for positioning the installation of the main terminal, and at the same time driving the pneumatic feeding claw 324; an adhesive application component 315 is also fixedly installed on the equipment operating table 1 for applying adhesive to the top of the main terminal, and a detection component 316 is fixedly installed on the adhesive application component 315, and the detection component 316 is slidably connected to the conveying assembly 41 for detecting the installation status of the main terminal.

[0044] Furthermore, the top cover assembly 32 includes: a feeding tray 321 fixedly installed on the equipment operating table 1 for conveying the inductor top plate; a feeding component 322 fixedly installed on the feeding tray 321 for feeding the inductor top plate; a receiving component 323 fixedly installed on the feeding component 322 for placing the inductor base plate; and a pneumatic feeding claw 324 fixedly installed on the equipment operating table 1 for gripping and installing the inductor base plate, wherein the pneumatic feeding claw 324 is slidably connected to the receiving component 323, and a limit correction component 325 is fixedly installed on the equipment operating table 1, wherein the limit correction component 325 is slidably connected to the conveying assembly 41 for positioning the inductor top plate during the installation process.

[0045] The process is as follows: First, the bottom of the inductor is installed by assembling the bottom cover assembly 21 and the secondary terminal assembly 22; the conveying assembly 41 conveys the daughter board to the moving gripper 314, while the loading tray 311 conveys the main terminal into the rotating loading component 312, which then conveys the main terminal to the separator 313; subsequently, the moving gripper 314 moves to grab the main terminal on the separator 313 and installs it on the outer wall of the secondary terminal; then, the gluing component 315 applies glue to the top of the main terminal, and with the cooperation of the detection component 316, the installation of the inductor terminal is completed. The assembly process begins with the conveyor assembly 41 transporting the daughter board to the pneumatic loading claw 324. The loading tray 321 then transports the inductor top plate to the loading component 322, which in turn transports it to the receiving component 323. With the assistance of the positioning component 317, the pneumatic loading claw 324 grips the inductor base plate on top of the receiving component 323 and moves it to the top of the main terminal, completing the overall assembly of the inductor. Finally, under the limiting and correcting action of the limiting and correcting component 325, the assembled inductor components are corrected and positioned to ensure assembly accuracy. This entire process achieves complete assembly of the inductor, improving loading and assembly efficiency, increasing yield, replacing manual terminal bonding, avoiding missed coatings and bondings, reducing defect rates, supporting multiple assembly groups, and improving automation.

[0046] The remaining structure is the same as that in Example 2.

[0047] Example 4, refer to Figure 1 - Figure 10 This is the fourth embodiment of the present invention, which differs from the third embodiment in that: the conveying assembly 41 includes a conveying part 411 fixedly installed on the equipment operating table 1 for conveying the sub-board; a motherboard loading member 412 fixedly installed on the conveying part 411 for pressing and installing the sub-board; an extrusion member 413 fixedly installed on the conveying part 411 for fixing and extruding the installed motherboard; and a return conveying member 414 fixedly installed on the equipment operating table 1 for returning and conveying the baked sub-board.

[0048] Furthermore, the adhesive removal assembly 42 includes a connecting base plate 421 fixedly mounted on the equipment operating table 1 for supporting the conical mounting plate 422; the conical mounting plate 422 fixedly mounted on the connecting base plate 421 for connecting the conveyor reel 423 and the shrink reel 424; the conveyor reel 423 rotatably mounted on the conical mounting plate 422 for conveying the adhesive removal belt; the shrink reel 424 rotatably mounted on the conical mounting plate 422 for shrinking the adhesive removal belt; the guide post 425 rotatably mounted on the conical mounting plate 422 for guiding the conveying of the adhesive removal belt; and an adhesive removal component 426 fixedly mounted on the conical mounting plate 422 for removing adhesive from multiple sets of coated components.

[0049] Furthermore, the adhesive removal component 426 includes a connecting plate 4261 fixedly mounted on the conical mounting plate 422 for connecting a return spring 4262; a return spring 4262 fixedly mounted on the inner wall of the connecting plate 4261 for pressing a pressing plate 4263; a pressing plate 4263 fixedly mounted on the other end of the return spring 4262 for connecting a friction plate 4264; a friction plate 4264 fixedly mounted on the pressing plate 4263 for rubbing to remove adhesive from the exterior of the coated component; a connecting member 4265 fixedly mounted on the top of the connecting plate 4261 for connecting a buffer rope 4266; a buffer rope 4266 fixedly mounted on the inner wall of the connecting member 4265 for buffering the movement of the positioning member 4267; and a positioning member 4267 fixedly mounted on the buffer rope 4266, which is slidably connected to the connecting plate 4261 for positioning and scraping during adhesive removal from the coated component.

[0050] During use, the inductor assembly is first completed by the cooperation of the bottom cover assembly 21, the secondary terminal assembly 22, the main terminal assembly 31, and the top cover assembly 32. The conveying unit 411 conveys the assembled inductor and the daughter board storing the inductor to the motherboard loading unit 412. Through the extrusion of the motherboard loading unit 412, the daughter board is directly squeezed into the motherboard inside the motherboard loading unit 412, completing the motherboard and daughter board installation. Then, under the conveying of the conveying unit 411, the installed motherboard is extruded by the extruder 413 and conveyed to the baking equipment. The baking equipment bakes the motherboard to complete the inductor manufacturing. At the same time, after the inductor manufacturing is completed, the operator separates the motherboard and daughter board and puts the daughter board back on the return conveyor 414. The daughter board returns to the starting position of the inductor assembly with the return conveyor 414 and is assembled again from the beginning.

[0051] In addition, during the inductor assembly and gluing process, gluing components 1 (218), 225, and 315 apply gluing to the inductor's chassis, secondary terminals, and main terminals three times, respectively. After gluing, gluing components 1 (218), 225, and 315 move to the top of the adhesive removal component 426 and then move towards the top of the adhesive removal component 426, causing the gluing head to insert into the positioning component 4267. Under the buffering effect of the buffer rope 4266 on the connecting component 4265, the positioning component 4267 begins to extend and unfold. This allows the applicator head to be directly inserted into the connecting plate 4261. Under the auxiliary compression of the return spring 4262 and the pressing plate 4263, the friction plate 4264 is able to stably and tightly adhere to the applicator head. At the same time, the retraction roller 424 starts to rotate, causing the adhesive strip to quickly pass through the interior of the friction plate 4264 and wind around the conveying roller 423 under the guidance of the guide post 425. With the rapid movement of the adhesive strip, it works in conjunction with the compression of the friction plate 4264 to quickly remove excess glue from the outer wall of the applicator head.

[0052] After the adhesive removal is completed, the applicator head moves upward from the positioning component 4267, allowing the buffer rope 4266 and the positioning component 4267 to escape the pressure of the applicator head and retract back to their original positions. At the same time, as the applicator head is pulled out from inside the positioning component 4267, the positioning component 4267 will scrape off the residual adhesive on the outer wall of the applicator head again. In this way, no residual adhesive will remain on the outer wall of the applicator head during each assembly and applicator application. Combined with the uniform adhesive application of the applicator probe, the problems of adhesive residue accumulation and residual adhesive adhering to components can be eliminated, ensuring the uniformity of adhesive application and avoiding chip mounting failure caused by uneven adhesive application. This comprehensively guarantees the inductor assembly quality and chip mounting effect, making it suitable for large-scale and standardized production.

[0053] The remaining structure is the same as that in Example 3.

[0054] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit it. Although the present invention has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention, and all such modifications or substitutions should be covered within the scope of the claims of the present invention.

Claims

1. A highly integrated automated modular inductor assembly device, characterized in that: The device includes an equipment operating table (1), an inductor bottom assembly unit (2) fixedly installed on the equipment operating table (1), an inductor top assembly unit (3) fixedly installed on the equipment operating table (1), and a glue removal conveying unit (4) fixedly installed on the equipment operating table (1), and the glue removal conveying unit (4) is fixedly connected to the inductor bottom assembly unit (2) and the inductor top assembly unit (3); The inductor bottom assembly unit (2) includes a bottom cover assembly (21) fixedly mounted on the equipment operating table (1) and a sub-terminal assembly (22) fixedly mounted on the equipment operating table (1), and the sub-terminal assembly (22) cooperates with the bottom cover assembly (21); The inductor top assembly unit (3) includes a main terminal assembly (31) fixedly mounted on the equipment operating table (1) and a top cover assembly (32) fixedly mounted on the equipment operating table (1), and the top cover assembly (32) cooperates with the sub-terminal assembly (22) and the main terminal assembly (31); The adhesive removal conveying unit (4) includes a conveying assembly (41) fixedly installed on the equipment operating table (1) and an adhesive removal assembly (42) fixedly installed on the equipment operating table (1), and the adhesive removal assembly (42) is slidably connected to the bottom cover assembly (21), the secondary terminal assembly (22) and the main terminal assembly (31).

2. The integrated automation combined inductance assembly device of claim 1, wherein: The bottom cover assembly (21) includes a feeding tray (211) fixedly installed on the equipment operating table (1), a feeding component (212) fixedly installed on the feeding tray (211), a receiving component (213) fixedly installed on the feeding component (212), a straightening component (214) fixedly installed on the receiving component (213), a driving component (215) fixedly installed on the equipment operating table (1), and a pneumatic feeding claw (216) fixedly installed on the driving component (215), wherein the pneumatic feeding claw (216) is slidably connected to the receiving component (213).

3. The highly integrated automated modular inductor assembly equipment according to claim 2, characterized in that: A glue applicator (218) is fixedly installed on the equipment operating table (1), and the glue applicator (218) is slidably connected to the glue removal component (42). A positioning component (219) is fixedly installed on the equipment operating table (1). A chassis conveyor (217) is fixedly installed on the equipment operating table (1), and the chassis conveyor (217) is slidably connected to the conveying component (41).

4. The highly integrated automated modular inductor assembly equipment according to claim 3, characterized in that: The secondary terminal assembly (22) includes a second feeding tray (221) fixedly installed on the equipment operating table (1), a second feeding component (222) fixedly installed on the second feeding tray (221), and a first separator (223) fixedly installed on the second feeding component (222). The first separator (223) is fixedly connected to the equipment operating table (1). A first movable gripper (224) is fixedly installed on the equipment operating table (1), and the first movable gripper (224) is slidably connected to the first separator (223). A second positioning component (226) is fixedly installed on the equipment operating table (1). A second gluing component (225) is fixedly installed on the equipment operating table (1), and the second gluing component (225) is slidably connected to the glue removal assembly (42).

5. The highly integrated automated modular inductor assembly equipment according to claim 4, characterized in that: The main terminal assembly (31) includes a feeding tray three (311) fixedly installed on the equipment operating table (1), a rotating feeding component (312) fixedly installed on the feeding tray three (311), a separator two (313) fixedly installed on the rotating feeding component (312), and a movable gripper two (314) fixedly installed on the equipment operating table (1), and the movable gripper two (314) is slidably connected to the separator two (313).

6. The highly integrated automated modular inductor assembly equipment according to claim 5, characterized in that: Positioning component three (317) is fixedly installed on the equipment operating table (1), gluing component three (315) is fixedly installed on the equipment operating table (1), and detection component (316) is fixedly installed on the gluing component three (315), and detection component (316) is slidably connected to conveying component (41).

7. The highly integrated automated modular inductor assembly equipment according to claim 6, characterized in that: The top cover assembly (32) includes a feeding tray four (321) fixedly installed on the equipment operating table (1), a feeding component three (322) fixedly installed on the feeding tray four (321), a receiving component two (323) fixedly installed on the feeding component three (322), and a pneumatic feeding claw two (324) fixedly installed on the equipment operating table (1), and the pneumatic feeding claw two (324) is slidably connected to the receiving component two (323). A limit correction component (325) is fixedly installed on the equipment operating table (1), and the limit correction component (325) is slidably connected to the conveying assembly (41).

8. The highly integrated automated modular inductor assembly equipment according to claim 7, characterized in that: The conveying assembly (41) includes a conveying section (411) fixedly installed on the equipment operating table (1), a mother plate loading member (412) fixedly installed on the conveying section (411), an extrusion member (413) fixedly installed on the conveying section (411), and a return conveying member (414) fixedly installed on the equipment operating table (1).

9. The highly integrated automated modular inductor assembly equipment according to claim 8, characterized in that: The adhesive removal assembly (42) includes a connecting base plate (421) fixedly mounted on the equipment operating table (1), a conical mounting plate (422) fixedly mounted on the connecting base plate (421), a conveyor roller (423) rotatably mounted on the conical mounting plate (422), a shrink roller (424) rotatably mounted on the conical mounting plate (422), a guide column (425) rotatably mounted on the conical mounting plate (422), and an adhesive removal component (426) fixedly mounted on the conical mounting plate (422).

10. The highly integrated automated modular inductor assembly equipment according to claim 9, characterized in that: The adhesive removal component (426) includes a connecting plate (4261) fixedly mounted on a conical mounting plate (422), a return spring (4262) fixedly mounted on the inner wall of the connecting plate (4261), a pressing plate (4263) fixedly mounted on the other end of the return spring (4262), a friction plate (4264) fixedly mounted on the pressing plate (4263), a connector (4265) fixedly mounted on the top of the connecting plate (4261), a buffer rope (4266) fixedly mounted on the inner wall of the connector (4265), and a positioning component (4267) fixedly mounted on the buffer rope (4266), wherein the positioning component (4267) is slidably connected to the connecting plate (4261).

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