一种基于人工智能的轨腰除锈机器人控制系统及方法

By using an AI-based rail web rust removal robot control system, and employing rust-stress fusion detection and multi-objective optimization algorithms, efficient, stable, and safe rust removal of rail webs in rail transit has been achieved. This solves the problems of low efficiency and poor consistency in existing technologies and protects the rail web substrate structure.

CN122231763BActive Publication Date: 2026-07-17ZHEJIANG HAINING RAIL TRANSIT OPERATION MANAGEMENT CO LTD +1

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
ZHEJIANG HAINING RAIL TRANSIT OPERATION MANAGEMENT CO LTD
Filing Date
2026-05-21
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing rail web rust removal operations for rail transit are inefficient and have poor grinding consistency. They are difficult to balance the need to avoid cutting low-grade rust areas and to thoroughly remove high-grade rust areas. Furthermore, they lack global optimal parameter planning for the entire rust distribution, which fails to meet the surface roughness requirements of coating processes and poses risks of robot movement jamming and substrate damage.

Method used

An AI-based rail-waist rust removal robot control system is adopted. The system acquires a rust-stress fusion map through machine vision and stress sensing units, uses a deep learning model to identify the rust level and thickness, and calculates the optimal parameters for the first and second operations using a multi-objective optimization algorithm. This enables rust removal operations with fixed parameters throughout the process, and employs a dual-index judgment mechanism of residual thickness and surface roughness.

Benefits of technology

It improves the stability and safety of rust removal operations, protects the integrity of rail web substrate, enhances the consistency and efficiency of rust removal quality, adapts to changes in working conditions, and achieves continuous optimization.

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Abstract

本发明公开一种基于人工智能的轨腰除锈机器人控制系统及方法,涉及机器人控制技术领域,包括全域检测模块、数据处理模块、执行控制模块、双指标判定模块和数据更新模块;全域检测模块用于沿目标轨腰采集表面图像并获取应力分布,生成锈蚀‑应力融合地图;数据处理模块用于区段划分、数据库匹配及多目标优化计算,输出最优首次基准作业参数与二次作业参数;执行控制模块用于控制机器人以固定参数完成全域一次除锈及未完成区段二次补强除锈;双指标判定模块用于基于残留厚度与表面粗糙度完成除锈效果区段标记;数据更新模块用于将作业数据回传历史数据库进行更新。
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