A magnet tile loading device and a loading method

Abstract

This invention discloses a magnetic tile feeding device and method, including a conveyor line, a collection mechanism, a transfer mechanism, and several pushers. The conveyor line includes a first seat, several belt conveyor lines, several fixed stops, and a sliding limit assembly mounted on the first seat. The collection mechanism includes a second seat, a material distribution assembly mounted on the second seat, and a guide seat with a first slot. The sliding limit assembly includes a sliding frame, a first linear module mounted on the first seat for driving the sliding frame to slide, and a sliding stop on the sliding frame. The length of each pusher is not less than the length of the first slot. Several pushers are mounted on the conveying surface of the belt conveyor lines and, as the belt conveyor lines move, push the magnetic tiles to move towards the guide seat along the conveying direction. Advantages: It ensures the continuity of the magnetic tile sliding trajectory, effectively reducing the jamming rate and breakage rate. The pushers can automatically push the magnetic tiles, reducing jamming. The sliding stops are easy to adjust the distance between them and the fixed stops, adapting to magnetic tiles of different sizes.

Description

Technical Field

[0001] This invention relates to the field of motor manufacturing, specifically to a magnetic tile feeding device and feeding method. Background Technology

[0002] Magnet tiles are a core component of permanent magnet motors. They are arc-shaped tiles characterized by their fragility, high surface precision, and strong magnetic adsorption. During automated motor assembly, magnet tiles undergo processes such as loading, conveying, sorting, and transfer before entering subsequent magnetization or assembly stations. Loading refers to assembling the magnet tiles into the fixture. Currently, existing magnet tile loading devices typically use belt conveyors with fixed stops. At the junction of the conveyor line and the collection mechanism (such as guide seats or sorting trays), structural transition gaps or positioning steps can cause magnet tiles to jam, deflect, or become unstable when entering the collection mechanism from the conveyor line, leading to loading failure or edge damage. Furthermore, when switching between production of magnet tiles of different sizes, manual adjustment of the conveyor line's limiting structure is required. This adjustment process is cumbersome, time-consuming, and makes it difficult to guarantee the alignment between multiple conveyor lines. For the need for simultaneous feeding at multiple workstations, existing equipment often lacks the ability to synchronously adjust the conveying status of each workstation and independently push it, which can easily cause the magnetic tiles to stagnate at the end of the conveyor line and fail to reliably enter the next process.

[0003] Therefore, it is necessary to provide a magnetic tile feeding device and feeding method. Summary of the Invention

[0004] The present invention provides a magnetic tile feeding device and feeding method, which effectively solves the problems of inconvenience in connecting magnetic tiles with the material distribution component, easy jamming, and low universality for magnetic tiles of different sizes during the existing magnetic tile feeding process.

[0005] The technical solution adopted in this invention is: A magnetic tile feeding device includes a conveyor line, a collection mechanism connected to the discharge end of the conveyor line, a transfer mechanism for transferring magnetic tiles in the collection mechanism, and several push blocks. The conveyor line includes a first seat, several belt conveyor lines arranged along the Y-axis on the first seat, several fixed stops fixed on one side of the belt conveyor lines, and a sliding limiting component on the first seat for synchronously limiting the other side of the belt conveyor lines. The collection mechanism includes a second seat, a distributing component on the second seat, and a guide seat fixed on the second seat for connecting the distributing component to the discharge end of the belt conveyor lines. The guide seat has a first groove corresponding to each of the belt conveyor lines. The end of the fixed stop abuts against the rear end face of the guide seat. The sliding limiting component includes a first groove along the Y-axis. The system includes a first guide rail oriented on a first seat, a sliding frame slidably mounted on the first guide rail, a first linear module mounted on the first seat for driving the sliding frame to slide, and several sliding stops fixedly mounted on the sliding frame for limiting the other side of several conveyor lines. The first slot includes a left side wall and a right side wall. The sliding stops extend into the first slot and are flush with the front end face of the guide seat. The fixed stops have surfaces that guide the magnetic tile to slide flush with the left side wall in the sliding direction of the magnetic tile, so that the sliding trajectory of the magnetic tile remains continuous when it slides from the belt conveyor line into the first slot. The length of the push block is not less than the length of the first slot. Several push blocks are respectively mounted on the conveying surfaces of several belt conveyor lines and push the magnetic tile to move towards the guide seat side along the conveying direction as the belt conveyor lines move.

[0006] Furthermore, the circumferential surfaces of the sliding stop and the fixed stop are tangentially fitted with the magnetic tile, so that the magnetic tile maintains line contact with the sliding stop and the fixed stop during the sliding process.

[0007] Furthermore, the material distribution assembly includes a second guide rail arranged on the second base along the Y-axis direction, a material distribution plate slidably arranged on the second guide rail, and a second linear module arranged on the second base for driving the material distribution plate to slide along the second guide rail. The material distribution plate is provided with a plurality of receiving grooves, and a stop surface is formed between adjacent receiving grooves to stop the front end of the first groove.

[0008] Furthermore, the receiving trough includes an alternately arranged No. 1 trough and No. 2 trough, which are adapted to magnetic tiles of different sizes.

[0009] Furthermore, both the No. 1 and No. 2 material troughs include a support surface for supporting the magnetic tiles, side contour surfaces connected to both sides of the support surface, and front contour surfaces connected to the front end of the support surface.

[0010] Furthermore, the transplanting mechanism includes a No. 3 seat, a robotic arm mounted on the No. 3 seat, a connecting frame mounted on the end effector of the robotic arm, and several clamping components mounted on the connecting frame. The clamping components are cylinder grippers and two clamping plates symmetrically mounted on the two toes of the cylinder grippers.

[0011] Furthermore, the push block includes a rectangular block and a handle disposed on the upper end of the rectangular block. The lower end face of the rectangular block is in contact with the transmission surface of the belt transmission line, and the front side of the rectangular block pushes the magnetic tile.

[0012] Furthermore, the pusher is a metal block.

[0013] Furthermore, the belt transmission line includes a base mounted on the first seat, driven pulleys mounted at both ends of the base, several tension pulleys mounted on the base, a motor mounted on the base, a drive pulley coaxially fixed on the motor shaft, and a transmission belt that is connected to the tension pulley, drive pulley, and driven pulley. The fixed stop bar is mounted on one side of the base.

[0014] The magnetic tile feeding method, using the aforementioned magnetic tile feeding device, includes the following steps: S1, Adjustment: Based on the size of the magnetic tile, the sliding frame is driven to slide along the first guide rail via the first linear module, causing the sliding stop bar to move relative to the fixed stop bar, so that the distance between the sliding stop bar and the fixed stop bar, and the distance between the sliding stop bar and the left side wall of the first groove are equal and adapted to the size of the magnetic tile; simultaneously, the material distribution component is moved to the receiving position; S2, Feeding: Several magnetic tiles are placed on each belt conveyor line, and several push blocks are placed on each belt conveyor line respectively, so that the push blocks are located at the rear end of all magnetic tiles on the same belt conveyor line; S3, Conveying: Multiple sets are arranged along the Y-axis The belt conveyor operates synchronously, conveying the magnetic tiles and push blocks towards the guide seat. During the conveying process, the fixed stop and the sliding stop limit the two sides of the magnetic tiles respectively; S4, Entering the slot: The magnetic tiles enter the first slot on the guide seat through the end of the belt conveyor. The push block pushes the rear magnetic tiles under the continuous transmission of the belt conveyor, so that all magnetic tiles move towards the material distribution component. The magnetic tile at the front of the first slot is pushed forward into the material distribution component by the subsequent magnetic tiles; S5, Clearing the slot: When the total length of the remaining magnetic tiles on the same belt conveyor is not greater than the length of the first slot, the push block is conveyed to the first slot by the belt conveyor, completely pushing the magnetic tiles in the first slot into the material distribution component.

[0015] Beneficial effects of the invention: 1. By aligning the fixed stop bar with the left side wall of slot 1 in the sliding direction of the magnetic tile, and by extending the sliding stop bar into slot 1 and aligning it with the front end of the guide seat, the transition gap and steps of the magnetic tile entering slot 1 from the belt conveyor eliminate the need for a step, ensuring the continuity of the magnetic tile's sliding trajectory and effectively reducing jamming and breakage rates. The push block automatically pushes the magnetic tile, reducing jamming. The sliding stop bar is easy to adjust in distance from the fixed stop bar, adapting to magnetic tiles of different sizes.

[0016] 2. Place the pusher block at the rear end of all the magnetic tiles on the belt conveyor line. It moves synchronously with the belt and sequentially pushes the magnetic tiles into slot number one and the material distribution assembly. When the total length of the remaining magnetic tiles is no greater than the length of slot number one, the pusher block directly enters slot number one to complete the material pushing, avoiding magnetic tile retention. This structure utilizes the belt's own power for pushing, eliminating the need for additional drive components such as cylinders or electric cylinders. It is simple in structure and low in cost.

[0017] 3. The sliding limit assembly drives the sliding frame to move along the guide rail via the linear module, which in turn drives multiple sliding stops to simultaneously limit the other side of several belt conveyor lines, enabling one-time adjustment of the limit width of multiple conveyor lines. The fixed and sliding stops work together to form tangential contact with both sides of the magnetic tile, allowing for quick and precise adaptation to magnetic tiles of different sizes, significantly shortening product changeover time.

[0018] 4. The material distribution plate is alternately equipped with No. 1 and No. 2 material slots adapted to different sizes of magnetic tiles. When changing specifications, only the sliding stroke of the material distribution plate needs to be adjusted to achieve quick changeover without disassembling or changing tooling. The transplanting mechanism adopts a multi-clamping component layout, which can grab multiple magnetic tiles at once. Combined with the high-precision positioning of the contour fabric slot, it achieves efficient and stable connection from material distribution to transplanting, significantly improving the automation level of the entire line. Attached Figure Description

[0019] Figure 1 This is an overall schematic diagram of the magnetic tile feeding device provided in the embodiments of this application.

[0020] Figure 2 This is a schematic diagram of the conveyor line of the magnetic tile feeding device provided in an embodiment of this application.

[0021] Figure 3 This is a schematic diagram from another perspective of the conveyor line of the magnetic tile feeding device provided in an embodiment of this application.

[0022] Figure 4 for Figure 3 An enlarged schematic diagram of region A in the middle.

[0023] Figure 5 This is a schematic diagram of the collection mechanism of the magnetic tile feeding device provided in the embodiments of this application from one perspective.

[0024] Figure 6 A schematic diagram from another perspective of the collection mechanism of the magnetic tile feeding device provided in the embodiments of this application.

[0025] Figure 7 This is a schematic diagram of the guide seat, fixed stop bar, and sliding stop bar of the magnetic tile feeding device provided in the embodiments of this application.

[0026] Figure 8 This is a schematic diagram of the belt conveyor of the magnetic tile feeding device provided in an embodiment of this application.

[0027] Figure 9 This is a schematic diagram of the transfer mechanism of the magnetic tile feeding device provided in the embodiments of this application.

[0028] The diagram is labeled as follows: 1. Conveyor line; 2. Collection mechanism; 3. Transplanting mechanism; 4. Push block; 11. Seat No. 1; 12. Belt transmission line; 13. Fixed stop bar; 14. Sliding limit assembly; 21. Seat No. 2; 22. Guide seat; 23. Material distribution assembly; 220. Slot No. 1; 141. Guide rail No. 1; 142. Sliding frame; 143. Linear module No. 1; 144. Sliding stop bar; 231. Guide rail No. 2; 232. Material distribution plate; 233. Linear module No. 2; 2301. Receiving trough; 2302. Stop surface; 31. Seat No. 3; 32. Robotic arm; 33. Connecting frame; 34. Clamping assembly; 41. Rectangular block; 42. Handle; 121. Base; 122. Transmission belt; 123. Motor; 2201. Left side wall; 100. Magnetic tile. Detailed Implementation

[0029] To make the above-mentioned objects, features and advantages of the present invention more apparent and understandable, the specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings.

[0030] like Figure 1 and Figure 4 As shown, the first embodiment provided in this application is a magnetic tile feeding device, the structure of which includes a conveyor line 1, a collection mechanism 2 connected to the discharge end of the conveyor line 1, a transfer mechanism 3 for transferring the magnetic tiles 100 in the collection mechanism 2, and also includes several push blocks 4, such as... Figure 2 and Figure 3 As shown, the conveyor line 1 includes a first seat 11, several belt conveyor lines 12 arranged along the Y-axis on the first seat 11, several fixed stop bars 13 respectively fixed on one side of the belt conveyor line 1, and sliding limit components 14 arranged on the first seat 11 for synchronously limiting the other side of the several belt conveyor lines 1. Figure 5 and Figure 6 and Figure 7As shown, the collecting mechanism 2 includes a second seat 21, a material distribution component 23 disposed on the second seat 21, and a guide seat 22 fixedly disposed on the second seat 21 for guiding the material distribution component 23 to the discharge end of the belt conveyor 1. The guide seat 22 is provided with a first groove 220 corresponding to several belt conveyors 1. The end of the fixed stop bar 13 abuts against the rear end face of the guide seat 22. The sliding limiting component 14 includes a first guide rail 141 disposed on the first seat 11 along the Y-axis direction, a sliding frame 142 slidably disposed on the first guide rail 141, a first linear module 143 disposed on the first seat 11 for driving the sliding frame 142 to slide, and several fixedly disposed on the sliding frame 142 for respectively controlling several conveyors. A sliding stop 144 limits the movement on the other side of line 1. The first groove 220 includes a left side wall 2201 and a right side wall. The sliding stop 144 extends into the first groove 220 and is flush with the front end face of the guide seat 22. The fixed stop 13 guides the magnetic tile 100 to slide. The surface of the fixed stop 13 is flush with the left side wall 2201 in the sliding direction of the magnetic tile 100, so that the sliding trajectory of the magnetic tile 100 remains continuous when it slides from the belt conveyor line 12 into the first groove 220. The length of the push block 4 is not less than the length of the first groove 220. Several push blocks 4 are respectively arranged on the conveying surface of several belt conveyor lines 12, and push the magnetic tile 100 to move towards the guide seat 22 along the conveying direction as the belt conveyor line 12 moves. This application uses a PLC control system for control and uses a photoelectric switch to detect whether the magnetic tile 100 enters the material distribution assembly 23.

[0031] In actual use, the material distribution component 23 first moves to the receiving position, and the sliding limit component 14 first adjusts the position of the sliding stop bar 144 according to the size of the magnetic tile 100: the sliding frame 142 is driven by the first linear module 143 to move the sliding stop bar 144 relative to the fixed stop bar 13, so that the distance between the sliding stop bar 144 and the fixed stop bar 13 and the distance between the sliding stop bar 144 and the left side wall 2201 of the first groove 220 are equal and adapted to the size of the magnetic tile 100. Then, the magnetic tiles 100 to be transferred are placed on each belt conveyor line 12 by external mechanism or manual means, and then each push block 4 is placed on each belt conveyor line 12, so that the push block 4 is located at the rear end of all magnetic tiles 100 on the same belt conveyor line 12 (away from the end of the collecting mechanism 2). Subsequently, multiple sets of belt conveyor lines 12 arranged along the Y-axis synchronously transport the magnetic tile 100 and the push block 4. During the transport process, the fixed stop bar 13 and the sliding stop bar 144 limit the magnetic tile 100 on both sides of the multiple sets of belt conveyor lines 12. The magnetic tile 100 enters the first slot 220 on the guide seat 22 via the end of the belt conveyor 12. After entering the first slot 220, due to the continuous transmission of the belt conveyor 12, the pusher 4 pushes the last magnetic tile 100, causing all the magnetic tiles 100 to be pushed forward toward the material distribution component 23. This allows the first magnetic tile 100 in the first slot 220 (the side closest to the material distribution component 23) to be pushed forward into the material distribution component 23 by the subsequent magnetic tiles 100. When the total length of the remaining magnetic tiles 100 on the same belt conveyor 1 is not greater than the length of the first slot 220, the pusher 4 will be transmitted to the first slot 220 by the belt conveyor 12, thereby pushing the magnetic tiles 100 in the first slot 220 into the material distribution component 23.

[0032] In the above design, by pre-moving the material distribution component 23 to the receiving position and by synchronously adjusting the distance between the sliding stop 144 and the fixed stop 13, as well as the distance between the sliding stop 144 and the left side wall 2201 of the first slot 220 according to the size of the magnetic tile 100, the rapid centering and limiting of magnetic tiles 100 of different sizes is achieved, reducing the time for manual machine adjustment. By placing the push block 4 at the rear end of all magnetic tiles 100 on the same belt transmission line 12, the continuous transmission of the belt transmission line 12 causes the push block 4 to push the rear magnetic tiles 100 in sequence, thereby continuously pushing the front magnetic tiles 100 into the first slot 220 and finally into the material distribution component 23, a continuous and stable transition of the magnetic tiles 100 between the conveyor line 1 and the collection mechanism 2 is achieved. In particular, when the total length of the remaining magnetic tiles 100 on the same belt conveyor line 1 is no greater than the length of slot 220, the pusher block 4 can directly enter slot 220 and completely push the magnetic tiles 100 in the slot into the material distribution component 23, avoiding the phenomenon of magnetic tiles 100 being stuck or jammed. This structure uses the pusher block 4 as the power transmission medium, eliminating the need for additional complex pushing drive devices and reducing equipment costs.

[0033] Specifically: such as Figure 3 As shown, the circumferential surfaces of the sliding stop 144 and the fixed stop 13 are tangentially fitted with the magnetic tile 100, so that the magnetic tile 100 maintains line contact with the sliding stop 144 and the fixed stop 13 during the sliding process.

[0034] In actual use, when the magnetic tile 100 is conveyed on the belt conveyor 12, the side of the magnetic tile 100 is tangentially engaged with the circumferential surfaces of the sliding stop bar 144 and the fixed stop bar 13, respectively. The magnetic tile 100 slides along the axial direction of the sliding stop bar 144 and the fixed stop bar 13, and the circumferential surfaces of the sliding stop bar 144 and the fixed stop bar 13 form line contact with the magnetic tile 100.

[0035] In the above design, the tangential fit between the cylindrical surface and the plane of the magnetic tile 100 results in low sliding friction resistance and reduces wear on the surface of the magnetic tile 100; the line contact method has good tolerance for the dimensional tolerance of the magnetic tile 100 and avoids jamming caused by slight fluctuations in the thickness of the magnetic tile 100.

[0036] Specifically: such as Figure 2 As shown, the material distribution assembly 23 includes a second guide rail 231 arranged along the Y-axis on the second base 21, a material distribution plate 232 slidably arranged on the second guide rail 231, and a second linear module 233 arranged on the second base 21 for driving the material distribution plate 232 to slide along the second guide rail 231. The material distribution plate 232 is provided with a plurality of receiving grooves 2301, and a stop surface 2302 is formed between adjacent receiving grooves 2301 to stop the front end of the first groove 220.

[0037] In actual use, before the magnetic tile 100 enters the collection mechanism 2 through the first slot 220 of the guide seat 22, the second linear module 233 drives the material distribution plate 232 to slide along the second guide rail 231 in the Y-axis direction, so that the several receiving slots 2301 on the material distribution plate 232 move sequentially to the discharge port position of the guide seat 22. After the magnetic tile 100 falls from the first slot 220 into the receiving slot 2301, the second linear module 233 drives the material distribution plate 232 to slide along the second guide rail 231, so that when the stop surface 2302 is facing the first slot 220, the magnetic tile 100 in the first slot 220 is restricted from sliding out of the first slot 220.

[0038] In the above design, the structure of the material distribution component 23 can simultaneously receive the magnetic tiles 100 using multiple receiving slots 2301 and simultaneously block the magnetic tiles 100 in multiple slots 220 using multiple baffles 2302, thereby improving the collection and distribution efficiency and providing a definite material picking position for the transplanting mechanism 3.

[0039] Specifically: the receiving trough 2301 includes a first trough and a second trough arranged alternately, and the first trough and the second trough are respectively adapted to magnetic tiles 100 of different sizes.

[0040] In actual use, the receiving groove 2301 on the material distribution plate 232 includes alternating No. 1 and No. 2 material grooves, which are adapted to magnetic tiles 100 of different sizes. When switching production specifications, the stroke of the No. 2 linear module 233 driving the material distribution plate 232 to slide changes accordingly, so that the material groove of the corresponding specification moves to the discharge port position of the guide seat 22.

[0041] In the above design, the same material distribution plate 232 can be compatible with two different sizes of magnetic tiles 100. When switching products, there is no need to disassemble and change the tooling, which shortens the changeover time. It avoids the problem of unstable placement or damage to magnetic tiles 100 caused by misuse of the wrong material tray, and improves production flexibility.

[0042] Specifically: Both the No. 1 and No. 2 material troughs include a support surface for supporting the magnetic tile 100, a side profile surface connected to both sides of the support surface, and a front profile surface connected to the front end of the support surface.

[0043] In actual use, after the magnetic tile 100 falls into the receiving groove 2301, the supporting surface supports the magnetic tile 100 from the bottom. The side contour surface matches the contour of the two sides of the magnetic tile 100 for radial limiting, and the front contour surface matches the shape of the front end of the magnetic tile 100 for axial limiting.

[0044] In the above design, the contoured surface design enables the magnetic tile 100 to form a multi-point fit with the material trough, resulting in high positioning accuracy and avoiding stress concentration caused by over-positioning. Even if the magnetic tile 100 is subjected to vibration or material picking force in the material trough, it will not deflect or slip, ensuring the repeatability of the magnetic tile 100's position during subsequent gripping.

[0045] Specifically: such as Figure 9 As shown, the transplanting mechanism 3 includes a third base 31, a robotic arm 32 mounted on the third base 31, a connecting frame 33 mounted on the end effector of the robotic arm 32, and several clamping assemblies 34 mounted on the connecting frame 33. The clamping assembly 34 consists of cylinder grippers and two clamping plates symmetrically arranged on the two toes of the cylinder grippers.

[0046] In actual use, the robotic arm 32 on the No. 3 seat 31 moves along a preset trajectory, driving the connecting frame 33 and several clamping components 34 on the connecting frame 33 to move above the material distribution plate 232. The cylinder grippers in the clamping components 34 drive two clamping plates symmetrically arranged on the claw toes to open and close synchronously. After grabbing the magnetic tiles 100 in each receiving slot 2301, the robotic arm 32 transfers the magnetic tiles 100 to the next work station.

[0047] In the above design, the multi-clamping component 34 can grab multiple magnetic tiles 100 in the receiving slots 2301 at one time, which greatly improves the handling efficiency compared with single-claw transfer; the symmetrically arranged clamping plates make the clamping force act on the central symmetrical plane of the magnetic tile 100, avoiding the generation of deflection torque; the cylinder gripper has a fast response speed and adjustable clamping force, which can reliably grab the magnetic tile 100 without causing the magnetic tile 100 to break due to excessive clamping force.

[0048] Specifically: such as Figure 4 As shown, the push block 4 includes a rectangular block 41 and a handle 42 disposed on the upper end of the rectangular block 41. The lower end face of the rectangular block 41 is in contact with the transmission surface of the belt transmission line 12, and the front side of the rectangular block 41 pushes the magnetic tile 100.

[0049] In actual use, the pusher 4 can be placed at a designated position on the belt transmission line 12 via the handle 42, and pushes the front magnetic tile 100 as the belt moves.

[0050] In the above design, the push block 4 has a simple structure and low cost; the handle 42 is easy to pick up and place manually and adjust the position; the lower end face of the rectangular block 41 contacts the belt transmission surface to ensure friction during pushing, and the front side is a plane to form a stable contact with the rear end of the magnetic tile 100, so the pushing process is smooth and reliable.

[0051] Specifically, the pusher block 4 is a metal block, such as an iron block.

[0052] In the above design, the metal has a high density and a large weight for the same volume, so that it can move synchronously with the belt transmission line 12 without slipping when pushing the magnetic tile 100.

[0053] Specifically: such as Figure 8 As shown, the belt transmission line 12 includes a base 121 mounted on a first seat 11, driven wheels mounted at both ends of the base 121, several tension wheels mounted on the base 121, a motor 123 mounted on the base 121, a drive wheel coaxially fixed on the rotating shaft of the motor 123, and a transmission belt 122 that is connected to the tension wheels, drive wheels, and driven wheels. The fixed stop bar 13 is mounted on one side of the base 121.

[0054] In actual use, motor 123 drives the drive wheel to rotate, and the drive wheel drives the driven wheel and several tensioning pulleys to rotate synchronously via transmission belt 122. Transmission belt 122 circulates on base 121. The magnetic tiles 100 placed on transmission belt 122 are conveyed forward, and the tensioning pulleys are used to adjust the tension of transmission belt 122 to prevent slippage. Fixed stop bar 13 is provided on one side of base 121.

[0055] In the above design, multiple tensioning pulleys enable stable transmission of the belt over long distances or through multiple bends; the structure of the motor 123 directly driving the drive pulley has a rapid response and simple control; the fixed stop bar 13 is directly set on one side of the base 121, ensuring the relative positional accuracy between the stop bar and the transmission belt 122, and simplifying the assembly and debugging process.

[0056] The second embodiment provided in this application is a magnetic tile feeding method using the aforementioned magnetic tile feeding device, comprising the following steps: S1, Adjustment: Based on the size of the magnetic tile 100, the sliding frame 142 is driven to slide along the first guide rail 141 via the first linear module 143, causing the sliding stop rod 144 to move relative to the fixed stop rod 13, so that the distance between the sliding stop rod 144 and the fixed stop rod 13 and the distance between the sliding stop rod 144 and the left side wall 2201 of the first groove 220 are equal and adapted to the size of the magnetic tile 100; at the same time, the material distribution component 23 is moved to the receiving position; S2, Feeding: Several magnetic tiles 100 are placed on each belt conveyor line 12, and several push blocks 4 are placed on each belt conveyor line 12 respectively, so that the push blocks 4 are located at the rear end of all magnetic tiles 100 on the same belt conveyor line 12; S3, Conveying: Multiple sets of conveyors along the Y-axis are arranged... The belt conveyor 12 operates synchronously, conveying the magnetic tile 100 and the pusher 4 towards the guide seat 22. During the conveying process, the fixed stop bar 13 and the sliding stop bar 144 limit the magnetic tile 100 on both sides respectively. S4, Entering the slot: The magnetic tile 100 enters the first slot 220 on the guide seat 22 via the end of the belt conveyor 12. The pusher 4 pushes the rear magnetic tile 100 under the continuous transmission of the belt conveyor 12, so that all the magnetic tiles 100 move towards the material distribution component 23. The frontmost magnetic tile 100 in the first slot 220 is pushed forward into the material distribution component 23 by the subsequent magnetic tiles 100. S5, Clearing the slot: When the total length of the remaining magnetic tiles 100 on the same belt conveyor 1 is not greater than the length of the first slot 220, the pusher 4 is conveyed to the first slot 220 by the belt conveyor 12, and the magnetic tiles 100 in the first slot 220 are completely pushed into the material distribution component 23.

[0057] In the above design, the magnetic tile feeding method first uses the sliding limit component 14 to synchronously adjust the distance between the sliding stop 144 and the fixed stop 13, as well as the distance between the sliding stop 144 and the left side wall 2201 of the first slot 220, according to the size of the magnetic tile 100. The material distribution component 23 is pre-moved to the receiving position, achieving rapid alignment and adaptation of magnetic tiles 100 of different sizes, reducing manual adjustment time. Then, the push block 4 is placed at the rear end of all magnetic tiles 100 on the same belt conveyor line 12. The synchronous conveying of the belt conveyor line 12 causes the push block 4 to sequentially push the rear magnetic tiles 100, thereby continuously pushing the front magnetic tiles 100 into the first slot 220 and finally into the material distribution component 23, achieving a continuous and stable transition of the magnetic tiles 100 from the conveyor line 1 to the collection mechanism 2. In particular, when the total length of the remaining magnetic tiles 100 on the same belt conveyor line 1 is no greater than the length of slot 220, the pusher block 4 can directly enter slot 220 and completely push the magnetic tiles 100 in the slot into the material distribution component 23, avoiding the magnetic tiles 100 from being stuck or jammed. This method uses the pusher block 4 as the power transmission medium, eliminating the need for additional complex pushing drive devices and reducing equipment costs. At the same time, the synchronous conveying of multiple belt conveyor lines 12 combined with the precise limiting of the sliding limit component 14 ensures the consistency of the posture of the magnetic tiles 100 in multiple stations, significantly improving feeding efficiency and reliability.

[0058] In further detail, it should be understood that the above description is only a specific embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A magnetic tile loading device, comprising a conveying line (1), a collecting mechanism (2) connected to the discharging end of the conveying line (1), and a transplanting mechanism (3) for transferring the magnetic tile (100) in the collecting mechanism (2), characterized in that: It also includes several push blocks (4). The conveyor line (1) includes a first seat (11), several belt conveyor lines (12) arranged along the Y-axis on the first seat (11), several fixed stops (13) respectively fixed on one side of the belt conveyor line (1), and a sliding limit assembly (14) set on the first seat (11) for synchronously limiting the other side of the several belt conveyor lines (1). The collecting mechanism (2) includes a second seat (21), a material distribution assembly (23) set on the second seat (21), and a guide seat (22) fixed on the second seat (21) for connecting the material distribution assembly (23) and the discharge end of the belt conveyor line (1). The guide seat (22) is provided with a... A number of belt conveyor lines (1) are corresponding to a first groove (220). The end of the fixed stop bar (13) abuts against the rear end face of the guide seat (22). The sliding limit assembly (14) includes a first guide rail (141) arranged on the first seat (11) along the Y-axis direction, a sliding frame (142) slidably arranged on the first guide rail (141), a first linear module (143) arranged on the first seat (11) for driving the sliding frame (142) to slide, and a number of sliding stops (144) fixedly arranged on the sliding frame (142) for limiting the other side of the number of conveyor lines (1). The first groove (220) includes a left side wall (2201) and a right side wall. The rod (144) extends into the first slot (220) and is flush with the front end face of the guide seat (22). The fixed stop rod (13) is used to guide the sliding surface of the magnetic tile (100) to be flush with the left side wall (2201) in the sliding direction of the magnetic tile (100), so that the sliding trajectory of the magnetic tile (100) remains continuous when it slides from the belt conveyor (1) into the first slot (220). The length of the push block (4) is not less than the length of the first slot (220). Several push blocks (4) are respectively set on the conveying surface of several belt conveyors (12) and push the magnetic tile (100) to move towards the guide seat (22) along the conveying direction as the belt conveyor (12) moves. The material distribution assembly (23) includes a second guide rail (231) arranged along the Y-axis on a second base (21), a material distribution plate (232) slidably arranged on the second guide rail (231), and a second linear module (233) arranged on the second base (21) for driving the material distribution plate (232) to slide along the second guide rail (231). The material distribution plate (232) is provided with a plurality of receiving grooves (2301), and a stop surface (2302) is formed between adjacent receiving grooves (2301) to stop the front end of the first groove (220). The receiving grooves (2301) include alternating first and second material grooves, and the first and second material grooves are adapted to magnetic tiles (100) of different sizes.

2. The magnet tile loading device of claim 1, wherein: The circumferential surfaces of the sliding stop (144) and the fixed stop (13) are tangentially fitted with the magnetic tile (100), so that the magnetic tile (100) maintains line contact with the sliding stop (144) and the fixed stop (13) during the sliding process.

3. The magnet tile loading device of claim 1, wherein: Both the No. 1 and No. 2 material troughs include a support surface for supporting the magnetic tile (100), a side profile surface connected to both sides of the support surface, and a front profile surface connected to the front end of the support surface.

4. The magnet tile loading device of claim 1, wherein: The transplanting mechanism (3) includes a third seat (31), a robotic arm (32) mounted on the third seat (31), a connecting frame (33) mounted on the end effector of the robotic arm (32), and several clamping components (34) mounted on the connecting frame (33). The clamping components (34) are cylinder grippers and two clamping plates symmetrically mounted on the two toes of the cylinder grippers.

5. The magnet tile loading device of claim 1, wherein: The push block (4) includes a rectangular block (41) and a handle (42) disposed on the upper end of the rectangular block (41). The lower end face of the rectangular block (41) is in contact with the transmission surface of the belt transmission line (12). The front side of the rectangular block (41) pushes the magnetic tile (100).

6. The magnet tile loading device of claim 5, wherein: The pusher (4) is a metal block.

7. The magnet tile loading device of claim 1, wherein: The belt transmission line (12) includes a base (121) set on the first seat (11), driven wheels set at both ends of the base (121), several tension wheels set on the base (121), a motor (123) set on the base (121), a drive wheel coaxially fixed on the rotating shaft of the motor (123), and a transmission belt (122) that is connected to the tension wheels, drive wheels and driven wheels. The fixed stop bar (13) is set on one side of the base (121).

8. The method for loading the magnetic tile, using the magnetic tile loading device according to any one of claims 1 to 7, characterized in that: The process includes the following steps: S1. Adjustment: Based on the dimensions of the magnetic tile (100), the sliding frame (142) is driven to slide along the guide rail (141) via the linear module (143), causing the sliding stop (144) to move relative to the fixed stop (13), so that the distance between the sliding stop (144) and the fixed stop (13) and the distance between the sliding stop (144) and the left side wall (2201) of the first groove (220) are equal and adapted to the magnetic tile (100). S1. Size; Simultaneously, move the material distribution component (23) to the receiving position; S2. Loading: Place several magnetic tiles (100) on each belt conveyor line (12), and place several push blocks (4) on each belt conveyor line (12) respectively, so that the push blocks (4) are located at the rear end of all magnetic tiles (100) on the same belt conveyor line (12); S3. Conveying: Multiple sets of belt conveyor lines (12) arranged along the Y-axis operate synchronously to convey magnetic tiles (100) and push blocks. (4) Move towards the guide seat (22). During the conveying process, the fixed stop bar (13) and the sliding stop bar (144) limit the two sides of the magnetic tile (100) respectively; S4, Entering the slot: The magnetic tile (100) enters the first slot (220) on the guide seat (22) through the end of the belt transmission line (12). The push block (4) pushes the magnetic tile (100) at the rear end under the continuous transmission of the belt transmission line (12), so that all the magnetic tiles (100) move towards the material distribution component (23). Forward, the foremost magnetic tile (100) in the first slot (220) is pushed forward by the subsequent magnetic tiles (100) into the material distribution component (23); S5, clearing the slot: when the total length of the remaining magnetic tiles (100) on the same belt conveyor line (1) is not greater than the length of the first slot (220), the push block (4) is transported to the first slot (220) by the belt transmission line (12), and the magnetic tiles (100) in the first slot (220) are completely pushed into the material distribution component (23).

Images