一种筒子纱染色质量预测与控制方法和系统

By constructing a physical adversarial feature screening model and a multi-scale manifold coupling prediction model, the problems of lag and nonlinear coupling in quality prediction during yarn dyeing were solved, achieving real-time and accurate quality prediction and control, generating physically interpretable process adjustment instructions, and improving production efficiency and product quality.

CN122243305BActive Publication Date: 2026-07-17DONGHUA UNIV

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
DONGHUA UNIV
Filing Date
2026-05-21
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing technologies struggle to achieve real-time and accurate quality prediction and control during the yarn dyeing process. Traditional methods suffer from lag and nonlinear coupling effects that are difficult to explain. Pure data models are inaccurate in their predictions for new processes, dyes, and yarns and cannot generate process adjustment instructions.

Method used

A physical adversarial feature screening model for porous topology of yarn packages is constructed. Combined with a dyeing quality prediction model with multi-scale physical-spatiotemporal manifold coupling, the root cause is diagnosed through physical sensitivity gradient, and process control instructions are generated to achieve physically interpretable real-time prediction and control.

Benefits of technology

It enables real-time, high-precision quality prediction and control of the yarn dyeing process, maintains prediction stability when there are out-of-distribution samples, generates accurate process adjustment instructions, and improves production efficiency and product quality consistency.

✦ Generated by Eureka AI based on patent content.

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Abstract

本发明涉及纺织技术领域,具体涉及一种筒子纱染色质量预测与控制方法和系统。本方法包括以下步骤:获取筒子纱染色生成数据;构建面向筒子纱多孔拓扑的物理对抗式特征筛选模型,进而获得中间状态特征;基于中间状态特征,通过多尺度物理‑时空流形耦合的染色质量预测模型获得色差预测数值;根据色差预测数值对机理流形损失项进行反向传播运算,以获得物理敏感度梯度,通过物理敏感度梯度的量值关系确定导致质量缺陷的物理根因类型;结合质量评价指标和物理根因类型,触发或生成工艺控制指令。本发明实现了物理规律与数据驱动的深度结构化耦合,提高了模型预测精度,实现了质量异常的精准溯源与工艺自适应闭环控制。
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