Simulation system and method of operating a simulation system
By predicting the shape of battery cells using a simulation system, interference and quality problems caused by improper process dimensions during the manufacturing of cylindrical battery cells were solved, enabling efficient and precise manufacturing of battery cells.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- LG ENERGY SOLUTION LTD
- Filing Date
- 2025-01-07
- Publication Date
- 2026-06-19
AI Technical Summary
In the manufacturing process of cylindrical battery cells, improper setting of process dimensions can easily lead to interference with the equipment mold, causing battery cell quality problems such as scratches and dents.
A simulation system is used to receive process dimension values through an interface panel and display detailed process operations using the main simulator. It generates and displays detailed shapes, predicts battery cell shapes, and prevents interference and quality problems.
By predicting the shape of battery cells through a simulation system, interference with equipment molds is avoided, ensuring the quality of battery cells and improving the controllability and precision of the manufacturing process.
Smart Images

Figure CN122249845A_ABST
Abstract
Description
Technical Field
[0001] Cross-reference to related applications
[0002] This application claims priority to Korean Patent Application No. 10-2024-0004688, filed on January 11, 2024, the entire contents of which are incorporated herein by reference. Technical Field
[0003] The embodiments disclosed herein relate to a simulation system and a method for operating the simulation system. Background Technology
[0004] In recent years, research and development of rechargeable batteries has been actively underway. Here, a rechargeable battery is a battery capable of recharging and discharging, and can be interpreted as including traditional Ni / Cd batteries, Ni / MH batteries, and more recently, lithium-ion batteries. Among rechargeable batteries, lithium-ion batteries can achieve higher energy densities than traditional Ni / Cd and Ni / MH batteries, and can be manufactured in a smaller and lighter form, thus making them highly usable as power sources for mobile devices. In recent years, lithium-ion batteries have expanded their applications to power electric vehicles, making them a focus of attention as a next-generation energy storage medium.
[0005] The manufacturing process of cylindrical battery cells may include stacking electrodes and separators, winding the electrode and separator assembly, and sealing the wound core into a battery can. The can sealing process requires dimensional values, and the shape of the can is difficult to determine based on these dimensional values without actually manufacturing the battery cells. In particular, improperly set dimensional values can lead to quality problems such as scratches and dents in the cylindrical battery cells due to interference with the equipment mold. Summary of the Invention
[0006] Technical issues
[0007] The embodiments disclosed herein aim to provide a simulation system and a method for operating the simulation system. The simulation system can predict the shape of the battery cell based on the setting of process dimension values, thereby preventing interference with the equipment mold and avoiding quality problems of the battery cell.
[0008] The technical objectives of the embodiments disclosed herein are not limited to those described above. Other technical objectives not mentioned can be clearly understood by those skilled in the art through the following description.
[0009] The technical problems of the embodiments disclosed herein are not limited to those described above, and other objectives not mentioned can be clearly understood by those skilled in the art through the following description.
[0010] Technical solution
[0011] According to some embodiments, a simulation system includes: an interface panel configured to receive process dimension values from an operator for operating a virtual device to perform a cell packaging process; and a main simulator configured to display the operation process of detailed processes performed by the virtual device in the cell packaging process, generate detailed shapes of the process results formed by the detailed processes based on a simulation model of the simulation content and the process dimension values, and display the detailed shapes to the operator.
[0012] According to some embodiments, the cell packaging process includes a packaging process for a cylindrical battery cell, and the packaging process for the cylindrical battery cell is configured to manufacture the cylindrical battery cell by: injecting an electrode assembly and an electrolyte into a cylindrical container, attaching a cover assembly to the cylindrical container, and sealing the cylindrical container and the cover assembly.
[0013] According to some embodiments, the detailed process includes a forging process, a rolling process, a first pressing process, a second pressing process, and a sizing process.
[0014] According to some implementations, the interface panel is configured to receive adjustment values for the process dimension value from the operator, and the main simulator is configured to display, together with the shape before and after the adjustment of the process dimension value using the adjustment values, the shape of the detailed shape before and after the adjustment to the operator.
[0015] According to some implementations, the master simulator is configured to display stress-related information, the stress being the stress that occurs at the contact point between the mold structure and the detailed shape of the virtual device corresponding to the detailed process.
[0016] According to some implementations, the master simulator is configured to calculate the risk of appearance defects in the battery cell based on the stress-related information and the current state of the process dimension values.
[0017] According to some embodiments, a method for operating a simulation system includes the following steps: receiving process dimension values of simulation content for operating a virtual device to perform a cell packaging process from an operator via an interface panel; displaying the operation process of detailed processes of the cell packaging process performed by the virtual device via a main simulator; generating a detailed shape of the process result formed by the detailed processes based on the simulation model of the simulation content and the process dimension values via the main simulator; and displaying the detailed shape to the operator via the main simulator.
[0018] According to some embodiments, the cell packaging process includes a cylindrical battery cell packaging process, and the cylindrical battery cell packaging process manufactures the cylindrical battery cell by: injecting an electrode assembly and an electrolyte into a cylindrical container, connecting a cover assembly to the cylindrical container, and sealing the cylindrical container and the cover assembly.
[0019] According to some embodiments, the detailed process includes a forging process, a rolling process, a first pressing process, a second pressing process, and a sizing process.
[0020] According to some embodiments, the operation method of the simulation system further includes the following steps: receiving adjustment values for process dimension values from the operator through an interface panel; and displaying the detailed shape before and after adjustment of the process dimension values to the operator through the main simulator.
[0021] According to some embodiments, the operation method of the simulation system further includes the following steps: displaying stress-related information through the main simulator, wherein the stress is the stress that occurs at the contact point between the mold structure and the detailed shape of the virtual device corresponding to the detailed process.
[0022] According to some implementation methods, the operation method of the simulation system further includes the following steps: the main simulator calculates the risk of appearance defects in the battery cell based on the stress-related information and the current state of the process dimension value.
[0023] Beneficial effects
[0024] According to the embodiments disclosed herein, a simulation system and a method for operating the simulation system can be provided. The simulation system predicts the shape of the battery cell based on the setting of process dimension values, thereby preventing interference with the equipment mold and avoiding quality problems of the battery cell.
[0025] The technical effects obtained by the embodiments disclosed herein are not limited to those described above, and those skilled in the art can clearly understand other effects not mentioned through the content disclosed herein. Attached Figure Description
[0026] Figure 1 The environment in which the simulation system operates, according to some implementation methods, can be shown.
[0027] Figure 2 The components constituting the simulation system according to some embodiments can be shown.
[0028] Figure 3 The structure of a simulation system according to some implementations can be shown.
[0029] Figures 4 to 6 Process dimension values for simulation content according to some implementations can be displayed.
[0030] Figure 7 A method for performing the crimping process according to some embodiments can be shown.
[0031] Figure 8 Methods for performing a first clamping step and a second clamping step according to some embodiments can be shown.
[0032] Figure 9 Information related to stress at the contact points between the mold structure and detailed shape of the virtual device, according to some embodiments, can be displayed.
[0033] Figure 10 The steps of constructing a simulation system according to some embodiments can be shown. Detailed Implementation
[0034] The embodiments disclosed herein will be described below with reference to the accompanying drawings. However, this is not intended to limit the content disclosed herein to the specific embodiments, but should be understood to include various modifications, equivalents and / or alternatives to the embodiments disclosed herein.
[0035] It should be understood that the embodiments and terminology used herein are not intended to limit the technical features described herein to a particular embodiment, but rather to include various modifications, equivalents, or alternatives to the respective embodiments. Regarding the description of the drawings, similar or related reference numerals may be used to refer to similar or related elements. It should be understood that, unless the relevant context clearly indicates otherwise, the singular form of the noun corresponding to an item may include one or more of that item.
[0036] As used herein, phrases such as “A or B,” “at least one of A and B,” “at least one of A or B,” “A, B or C,” “at least one of A, B and C,” and “at least one of A, B or C” may include any one of the items listed together in the corresponding phrase, or all possible combinations thereof. Unless otherwise stated, terms such as “first,” “second,” “firstly,” “secondarily,” “A,” “B,” “(a),” or “(b)” may be used simply to distinguish one part from another and are not otherwise limited in terms of importance or order.
[0037] In this specification, it should be understood that if a component (e.g., a first component) is "operably" or "communically" "connected to", "coupled to", or "in contact with" another component (e.g., a second component), it means that the component can be connected to the other component directly (e.g., via wired or wireless means) or indirectly (e.g., via a third component).
[0038] The methods of the various embodiments disclosed herein may be included and provided in a computer program product. This computer program product can be traded as a product between a seller and a buyer. The computer program product may be distributed in the form of a machine-readable storage medium (e.g., an optical disc read-only memory and a CD-ROM), or distributed online (e.g., by downloading or uploading) through an app store, or distributed directly between two user devices. If distributed online, at least a portion of the computer program product may be temporarily generated or at least temporarily stored in a machine-readable storage medium (e.g., the memory of a manufacturer's server, an app store's server, or a relay server).
[0039] According to the embodiments disclosed herein, each of the above-described components (e.g., a module or program) may include a single entity or multiple entities, and some of the multiple entities may be configured separately from the other components. According to the embodiments disclosed herein, one or more of the above-described components or operations may be omitted, or one or more other components or operations may be added. Alternatively or additionally, multiple components (e.g., modules or programs) may be integrated into a single component. In this case, the integrated component can still perform one or more functions of each of the multiple components, as if the functions performed by the corresponding components in the multiple components were the same or similar. According to the embodiments disclosed herein, operations performed by a module, program, or other component may be performed sequentially, in parallel, repeatedly, or heuristically, or one or more operations may be performed in a different order or omitted, or one or more other operations may be added.
[0040] Figure 1 The environment in which the simulation system operates, according to some implementation methods, can be shown.
[0041] Reference Figure 1 The simulation system 120 can provide simulation content to the operator 110. The simulation management server 130 can manage the content of the simulation system 120.
[0042] The simulation system 120 can provide operator 110 with simulation training on the cylindrical battery manufacturing process. According to one embodiment, the manufacturing process may include a cell packaging step. The cell packaging step may include sealing an assembly of electrodes and a separator wound into a cylindrical battery can. The simulation system 120 can provide operator 110 with a simulation of sealing the battery can containing the core and electrolyte with a battery cap to perform cell packaging. According to one embodiment, the simulation system 120 may use a digital twin-based virtual device to provide simulation content.
[0043] The simulation management server 130 can be configured to manage the training content provided by the simulation system 120. The simulation management server 130 can record the results of executing the training content and derive statistical data based on these results. Based on the statistical data, the simulation management server 130 can add or modify items in the training content and send the added or modified items to the simulation system 120. According to an embodiment, the simulation management server 130 can install content management software on the simulation system 120 and provide update information for the content management software.
[0044] Figure 2 The components constituting the simulation system according to some embodiments can be shown.
[0045] Reference Figure 2 The simulation system 120 may include an interface panel 121, a main emulator 122, and a display 123. However, the simulation system 120 is not limited to this; some components may be omitted from the simulation system 120, or other general-purpose components may be further included in the simulation system 120.
[0046] According to the implementation, the interface panel 121, the main emulator 122, and the display 123 can be electrically connected to each other via device-to-device communication methods such as bus, general purpose input and output (GPIO), serial peripheral interface (SPI), mobile industry processor interface (MIPI), etc.
[0047] Interface panel 121 provides an interface between operator 110 and simulation system 120. For example, interface panel 121 can be configured as a human-machine interface (HMI) panel. Interface panel 121 can receive operation input from operator 110 for operating simulation system 120 via touch input, key input, mouse input, etc. Interface panel 121 can provide a graphical interface, such as a screen providing operation input selection options.
[0048] The main emulator 122 can be configured to perform simulations of the cell packaging process for cylindrical batteries. The main emulator 122 can interact with the operator 110 to perform the simulation. For example, the main emulator 122 can receive touch or drag input from the operator 110 and perform the process steps of the cylindrical battery accordingly, while displaying the results of each process step to the operator 110. The main emulator 122 may include a processor and memory for executing simulation software.
[0049] The processor of the main emulator 122 may have a structure for executing instructions to implement the emulation. The processor may be implemented as a plurality of logic gate arrays for handling various operations, or as a general-purpose microprocessor, and may consist of a single processor or multiple processors. For example, the processor may be implemented as at least one of a microprocessor, a central processing unit (CPU), a graphics processing unit (GPU), and an application processor (AP).
[0050] The memory or storage device of the main emulator 122 can be configured to temporarily store data or instructions, and can be configured separately from or integrated with the processor. The processor can perform various operations by executing instructions stored in the memory and / or storage device. The memory and / or storage device can store various data, instructions, software, mobile applications, computer programs, etc. The memory and / or storage device can be implemented as a non-volatile device such as read-only memory (ROM), programmable ROM (PROM), erasable programmable ROM (EPROM), electrically erasable programmable PROM (EEPROM), flash memory, parallel random access memory (PRAM), magnetoresistive RAM (MRAM), resistive RAM (RRAM), ferroelectric RAM (FRAM), etc., or as a volatile device such as dynamic RAM (DRAM), static RAM (SRAM), synchronous dynamic RAM (SDRAM), parallel RAM (PRAM), etc., or as a hard disk drive (HDD), solid-state drive (SSD), secure digital storage (SD), micro-SD, or a combination thereof.
[0051] Display 123 may include a display panel for providing various visual information to operator 110. Display 123 may display detailed images of the simulation being performed in main emulator 122. For example, when performing a cell packaging process for a cylindrical battery in main emulator 122, the main emulator 122 may display visually recognizable external images of each process, and the display 123 may display images of invisible areas that are not visible to the naked eye.
[0052] Interface panel 121 can be configured to receive process dimension values from operator 110 for operating the virtual device to perform a cell packaging process, representing the simulation content. Operator 110 can set process dimension values corresponding to the detailed processes of the cell packaging process. Process dimension values can be process parameters used to determine the dimensions of cylindrical battery cells. For example, examples of process dimension values can be found in the description below. Figures 4 to 6 .
[0053] The main emulator 122 can be configured to display the detailed operational process of the cell packaging process performed by a virtual device. For example, the process of assembling a battery cover onto a battery can containing a wound core and electrolyte, the process of sealing a cylindrical battery cell by applying pressure to the battery cover, and the process of adjusting the size of the cylindrical battery cell can be displayed by the main emulator 122. These operational processes can be performed by a virtual device within the simulation content. According to embodiments, at least some of the operational processes can be displayed on the display 123 instead of the main emulator 122, or displayed together with the main emulator 122 on the display 123.
[0054] The main simulator 122 can be configured as a simulation model based on the simulation content, generating detailed shapes of the process results formed by detailed processes according to process dimension values. When the operator 110 inputs process dimension values, the simulation model can generate detailed shapes of the process results corresponding to the corresponding values. For example, when the dimensions of a battery can or battery cap change for the same mold pressing, the shape of the result obtained as a pressing operation may change. This simulation model can be pre-built based on actual mold pressing results for various dimension values.
[0055] The main simulator 122 can be configured to display detailed shapes to the operator 110. The operator 110 can examine how the detailed shapes are formed based on the process dimension values they input through the simulation content. According to one embodiment, the display 123 can perform three-dimensional modeling of the process result shapes inside the battery cell that are difficult to inspect with the naked eye in the detailed shapes and display them to the operator 110.
[0056] According to an embodiment, the cell packaging process may include a cylindrical battery cell packaging process, which can be configured to manufacture a cylindrical battery cell by injecting electrode components and electrolyte into a cylindrical container, attaching a cap assembly to the cylindrical container, and sealing the cylindrical container and cap assembly. Through the cylindrical battery cell packaging process, the electrode components and electrolyte can be sealed by the cylindrical container and cap assembly. This packaging process can be reproduced as a simulation, allowing the operator 110 to identify detailed shape changes and interference with the mold.
[0057] According to the implementation, the detailed processes may include a forging process, a flanging process, a first pressing process, a second pressing process, and a sizing process. The forging process may include a process of compressing the opening of a cylindrical can to reduce its outer diameter. The flanging process may include a process of forming a neck at the top of the cylindrical can to facilitate the connection of the cap assembly. The first and second pressing processes may include a process of applying pressure to the opening of the cylindrical can using a die or fixture to seal it. The sizing process may include a process of adjusting the overall height of the sealed cylindrical cell. These detailed processes can be reproduced as simulation content.
[0058] According to the implementation, the interface panel 121 can be configured to receive the process dimension adjustment value input by the operator 110, and the main simulator 122 can be configured to display the shape before and after the process dimension value is adjusted to the operator 110. The operator 110 can check the detailed shape corresponding to the current process dimension value through the simulation system 120 and can set the adjustment value of the process dimension value accordingly. For example, when a battery cell has scratches or dents due to its excessive size, the operator 110 can reduce the process dimension value. As the process dimension value is adjusted, the main simulator 122 can display the result of the adjustment. By displaying the shape before and after the adjustment together, the operator 110 can optimize the process dimension value to the most suitable value.
[0059] According to one embodiment, the main simulator 122 can be configured to display stress-related information, which is the stress occurring at the contact point between the mold structure and the detailed shape of the virtual device corresponding to the detailed process. Stress is generated at the contact point when the mold structure interferes with the detailed shape. The main simulator 122 can display the stress intensity corresponding to the interference through a simulation model. This simulation model can be configured to determine the interference intensity based on the dimensional differences between the mold structure and the detailed shape.
[0060] According to the implementation, the main simulator 122 can be configured to calculate the risk of appearance defects in the battery cell based on stress-related information and the current state of the process dimension values. Based on the stress-related information, the risk of scratches or dents appearing on the surface of the battery cell due to mold pressing pressure can be calculated. For example, the risk of appearance defects may include the probability of scratches or dents occurring, and / or the severity of scratches or dents. This risk of appearance defects can be calculated using a simulation model of the simulation content. The operator 110 can check the risk of appearance defects and adjust the process dimension values in a direction that reduces the risk value.
[0061] Figure 3 The structure of a simulation system according to some implementations can be shown.
[0062] Reference Figure 3In the simulation system 120, the interface panel 121 can be located on the left side of the main simulator 122, and the display 123 can be located on the right side of the main simulator 122. However, the simulation system 120 is not limited to this, and different layout structures can be adopted according to the physical structure or movement line of the operator 110.
[0063] Operator 110 can generate operation inputs for operating the virtual device of the main simulator 122 in the interface panel 121 on the left, perform training using the simulation content by touching and dragging inputs on the central main simulator 122, and check detailed images of the battery manufacturing process through the display 123 on the right.
[0064] Figures 4 to 6 Process dimension values for simulation content according to some implementations can be displayed.
[0065] Reference Figure 4 A first cross-sectional view 400 can be shown to display the process dimension values used to illustrate the simulation content. The first cross-sectional view 400 can represent the first process dimension value L1 to the sixth process dimension value L6. The first process dimension value L1 can represent the overall height of the battery cell, the second process dimension value L2 can represent the height of the main body, the third process dimension value L3 can represent the height of the head, the fourth process dimension value L4 can represent the inner diameter of the rolled edge portion, the fifth process dimension value L5 can represent the outer diameter of the head, and the sixth process dimension value L6 can represent the outer diameter of the shoulder.
[0066] Reference Figure 5 A second cross-sectional view 500 can be shown to illustrate the process dimension values used to display the simulation content. The second cross-sectional view 500 can represent the seventh process dimension value L7. This seventh process dimension value L7 can represent the outer diameter at the opening of the cylindrical tank.
[0067] Reference Figure 6 A third cross-sectional view 600 can be shown to illustrate the process dimension values used to display the simulation content. The third cross-sectional view 600 can represent the eighth process dimension value L8. This eighth process dimension value L8 can represent the overall dimensions of the cylindrical battery cell.
[0068] Figure 7 A method for performing the crimping process according to some embodiments can be shown.
[0069] Reference Figure 7 An example of performing the crimping process 700 can be given. The crimping process 700 can be configured to form a neck on the top of the cylindrical can to allow the lid assembly to be smoothly attached to the cylindrical can.
[0070] In the crimping process 700, the core injected into the cylindrical can is pressurized by a sleeve and a push rod, while a vertical pressure is applied to the upper part of the cylindrical can. This forms a neck portion that separates the portion containing the core from the portion of the cylindrical can that is connected to the lid assembly.
[0071] Figure 8 Methods for performing a first clamping step and a second clamping step according to some embodiments can be shown.
[0072] Reference Figure 8 Examples of methods for performing the first clamping step 810 and the second clamping step 820 can be provided.
[0073] The first clamping step 810 and the second clamping step 820 can be performed sequentially. The first clamping step 810 and the second clamping step 820 can apply pressure to the upper portion, which is positioned higher than the neck of the cylindrical can, and to the cover assembly housed within the upper portion, so as to deform the pressure-bearing portion. The deformed pressure-bearing portion can be wound into the center portion of the battery cell, thereby sealing the core and electrolyte inside the battery cell.
[0074] Figure 9 Information related to stress at the contact points between the mold structure and detailed shape of the virtual device, according to some embodiments, can be displayed.
[0075] Reference Figure 9 A first cross-sectional view 910 and a second cross-sectional view 920 can be shown to demonstrate information related to stress at the contact points between the mold structure and detailed shape of the virtual device.
[0076] The first cross-sectional view 910 shows the structure in which the cover assembly is housed in the upper portion of the neck after the neck has been formed by the crimping process. The second cross-sectional view 920 shows the state in which the first clamping process and / or the second clamping process are performed in the structure of the first cross-sectional view 910.
[0077] The second cross-sectional view 920 can show stress-related information formed in various parts of the cylindrical can and lid assembly. In some embodiments, the stress-related information can be visually represented by different colors, brightness, etc. The operator 110 can visually inspect the stress-related information and, based on the inspected information, adjust process dimension values to alleviate areas with excessive stress.
[0078] Figure 10 The steps of constructing a simulation system according to some embodiments can be shown.
[0079] Reference Figure 10The operation method 1000 of the simulation system may include steps 1010 to 1040. However, the method is not limited to this, and some steps may be omitted or other general steps may be added. Furthermore, the steps of the operation method 1000 of the simulation system may be performed in a different order than that shown.
[0080] The operation method 1000 of the simulation system may include time-series processing steps in the simulation system 120. Therefore, even if the following description is omitted, the content described above for the simulation system 120 also applies to the operation method 1000 of the simulation system.
[0081] Steps 1010 to 1040 of the operation method 1000 of the simulation system can be executed by the interface panel 121, the main simulator 122 and the display 123 of the simulation system 120.
[0082] In step 1010, the simulation system 120 may perform the following steps: receiving process dimension values from the operator via an interface panel for operating the virtual device to perform the cell packaging process simulation content.
[0083] In step 1020, the simulation system 120 may perform the following steps: display the detailed operation process of the cell packaging process performed by the virtual device through the main simulator.
[0084] In step 1030, the simulation system 120 may perform the following steps: using the main simulator, based on the simulation model of the simulation content, to generate a detailed shape of the process result formed by the detailed process according to the process dimension values.
[0085] In step 1040, the simulation system 120 may perform the following steps: display the above-mentioned detailed shape to the operator through the main simulator.
[0086] According to an embodiment, the operation method 1000 of the simulation system can be implemented as a computer program stored in a computer-readable storage medium. That is, the computer program may include instructions for implementing the operation method 1000 of the simulation system, and the instructions of the program may be stored in a computer-readable storage medium. The computer program may include a mobile application.
[0087] In implementations, computer-readable storage media may include magnetic media (such as hard disks, floppy disks, and magnetic tapes), optical media (such as CD-ROMs and DVDs), magneto-optical media (such as optical-magnetic floppy disks), and hardware devices specifically configured for storing and executing computer program instructions (such as ROMs, RAMs, flash memory, etc.). Computer program instructions may include machine language code generated by a compiler, as well as high-level language code that can be executed by a computer using an interpreter or similar means.
[0088] The terms "comprising," "including," or "having" used above, unless otherwise stated, indicate that the corresponding component may be present and should therefore be understood as potentially including other components, rather than excluding them. Unless otherwise defined, all terms used herein, including technical or scientific terms, have the same meaning as commonly understood by one of ordinary skill in the art to which the embodiments disclosed herein pertain. Common terms, such as those defined in dictionaries, should be interpreted as having the meaning consistent with their meaning in the relevant technical context and, unless expressly stated herein, should not be interpreted in an idealized or overly formal sense.
[0089] The above description is merely an example of the technical ideas disclosed herein, and those skilled in the art can make various modifications and changes to the embodiments disclosed herein without departing from their essential characteristics. Therefore, the embodiments disclosed herein are not intended to limit the technical ideas, but rather to explain them, and the scope of the technical ideas herein is not limited by these embodiments. The scope of protection disclosed herein should be interpreted by the appended claims, and all technical ideas within the equivalent scope should be interpreted as included within the scope of the claims herein.
[0090] [List of reference numerals]
[0091] 110: Operator; 120: Simulation System
[0092] 130: Simulation Management Server 121: Interface Panel
[0093] 122: Main emulator; 123: Monitor
Claims
1. A simulation system, the simulation system comprising: An interface panel is configured to receive process dimension values from the operator for operating a virtual device to perform a cell packaging process, including simulation content. as well as The main simulator is configured to display the detailed operation process of the cell packaging process performed by the virtual device, generate a detailed shape of the process result formed by the detailed process based on the simulation content and the process size value, and display the detailed shape to the operator.
2. The simulation system according to claim 1, wherein, The cell packaging process includes a cylindrical battery cell packaging process, and the cylindrical battery cell packaging process is configured to manufacture the cylindrical battery cell by: injecting an electrode assembly and an electrolyte into a cylindrical container, attaching a cover assembly to the cylindrical container, and sealing the cylindrical container and the cover assembly.
3. The simulation system according to claim 2, wherein, The detailed process includes forging, edge rolling, first edge pressing, second edge pressing, and sizing.
4. The simulation system according to claim 1, wherein, The interface panel is configured to receive adjustment values for the process dimension values from the operator, and The main simulator is configured to display to the operator both the shape before and after the adjustment of the process dimension value using the adjustment value.
5. The simulation system according to claim 1, wherein, The master simulator is configured to display stress-related information, which is the stress that occurs at the contact point between the mold structure and the detailed shape of the virtual device corresponding to the detailed process.
6. The simulation system according to claim 5, wherein, The master simulator is configured to calculate the risk of appearance defects in the battery cell based on the stress-related information and the current state of the process dimension values.
7. A method for operating a simulation system, the method comprising the following steps: The operator receives process dimension values from the interface panel, which are used to operate the virtual device to perform the cell packaging process. The main simulator displays the detailed operation process of the cell packaging process performed by the virtual device. The main simulator generates a detailed shape of the process result formed by the detailed process based on the simulation model of the simulation content and the process dimension value. as well as The detailed shape is displayed to the operator through the main simulator.
8. The operation method of the simulation system according to claim 7, wherein, The cell packaging process includes a cylindrical battery cell packaging process, and the cylindrical battery cell packaging process manufactures the cylindrical battery cell by: injecting the electrode assembly and electrolyte into a cylindrical can, connecting the cover assembly to the cylindrical can, and sealing the cylindrical can and the cover assembly.
9. The operation method of the simulation system according to claim 8, wherein, The detailed process includes forging, edge rolling, first edge pressing, second edge pressing, and sizing.
10. The method of operating the simulation system according to claim 7, wherein, The operation method of the simulation system also includes the following steps: Receive adjustment values for process dimensions from the operator via the interface panel; and The main simulator displays the detailed shape before and after the adjustment of the process dimension value using the adjustment value to the operator.
11. The method of operating the simulation system according to claim 7, wherein, The operation method of the simulation system further includes the following steps: displaying stress-related information through the main simulator, wherein the stress is the stress that occurs at the contact point between the mold structure and the detailed shape of the virtual device corresponding to the detailed process.
12. The method of operating the simulation system according to claim 11, wherein, The operation method of the simulation system further includes the following steps: the main simulator calculates the risk of appearance defects in the battery cell based on the stress-related information and the current state of the process dimension value.
Citation Information
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