铝合金车体长大部件双枪同步磁控焊接工艺

By using a double-sided magnetron welding process to coordinate and control the arc behavior, the problems of arc interference and poor fusion in butt welding of thick aluminum alloy plates are solved, achieving a high-efficiency and low-deformation welding effect, which is particularly suitable for long aluminum alloy vehicle body components.

CN122274357BActive Publication Date: 2026-07-17THE FOURTH OF CHINA EIGHTH ENG BUREAU

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
THE FOURTH OF CHINA EIGHTH ENG BUREAU
Filing Date
2026-05-29
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing butt welding of thick aluminum alloy plates presents challenges such as mutual interference of electric arcs, poor fusion of narrow-gap GTAW sidewalls, and contradictions in deposition efficiency. Deformation control is particularly challenging in the welding of long components.

Method used

The double-sided magnetron welding process is adopted. Through the coordinated control of the two-sided magnetic fields, the front magnetic field focuses on stirring the molten pool and wetting the sidewalls, while the back magnetic field focuses on arc compression and interference suppression. The two-sided magnetic fields work synchronously according to the preset phase difference and frequency relationship, so as to realize the active control of the coupling behavior of the double-sided arc.

Benefits of technology

It effectively suppresses electromagnetic interference from the electric arc, improves arc stability, reduces welding deformation, improves sidewall fusion in narrow gaps, reduces porosity, and improves welding efficiency and quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

本发明涉及铝合金焊接技术领域,具体为铝合金车体长大部件双枪同步磁控焊接工艺,包括在工件正面设置第一GTAW焊枪,在工件背面设置第二GTAW焊枪,两焊枪的钨极尖端沿焊缝方向错开距离;第一GTAW焊枪配备第一磁控线圈,第二GTAW焊枪配备第二磁控线圈,第一交变磁场和第二交变磁场以反相位方式工作。本发明通过控制两个交变磁场的相位关系,使正面磁场与背面磁场以反相位方式工作,让两个磁场在时间上错峰作用,避免了磁场叠加增强效应,当采用反相位方案时,正面磁场在正半周促进正面电弧向左侧摆动,背面磁场在负半周才使背面电弧向对应侧摆动,两电弧在时间上错开,其各自的磁力线不会在同方向上叠加,故电弧干扰得以抑制。
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