A prefabricated pavement and its implementation method
Patent Information
- Application Number
- CN202610778653.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2026-06-02
- Publication Date
- 2026-09-01
- Estimated Expiration
- 2046-06-02
AI Technical Summary
导致建设周期较长,对机场运营干扰较大,施工质量受自然条件影响大,同时其应用于机场改建、扩建或维修时具有较大的局限性
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Figure CN122304241B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of airport pavement technology, and more particularly to a prefabricated pavement and its implementation method. Background Technology
[0002] Airports, as vital infrastructure for air transport and cities, play an increasingly important role in the integrated transportation system. Airport pavement construction is related to geological and climatic conditions and presents significant challenges due to natural disasters and temperature variations. Furthermore, airport renovations and expansions, as well as runway pavement maintenance, generally require uninterrupted construction, resulting in short effective construction time and long project durations.
[0003] The existing pavement construction process is as follows: surveying and setting out → formwork erection → laying geotextile → concrete pouring → roughening → formwork removal → joint cutting → curing. The pavement can only be put into use after it reaches its design strength. This results in a long construction period, significant disruption to airport operations, and construction quality that is greatly affected by natural conditions. Furthermore, its application in airport reconstruction, expansion, or maintenance has considerable limitations. Summary of the Invention
[0004] The purpose of this invention is to provide a prefabricated pavement and its implementation method, which enables rapid installation and use through factory prefabrication and on-site assembly, without affecting the normal operation of the airport.
[0005] The technical solution of the present invention is: a prefabricated pavement, comprising multiple positive pavement pavements and multiple negative pavement pavements, wherein the multiple positive pavement pavements and the multiple negative pavement pavements are spliced together in a crisscross pattern. The positive pavement pavement includes a positive pavement panel, a first transverse joint frame strip provided at both longitudinal ends of the positive pavement panel, and a first longitudinal joint frame strip provided at both transverse ends of the positive pavement panel. The negative pavement pavement includes a negative pavement panel, a second transverse joint frame strip provided at both longitudinal ends of the negative pavement panel, and a second longitudinal joint frame strip provided at both transverse ends of the negative pavement panel. The first transverse joint frame includes a transverse joint strip extending horizontally from the lower side of the positive plate panel; the second transverse joint frame includes a transverse joint strip extending horizontally from the upper side of the negative plate panel; the first longitudinal joint frame includes a longitudinal joint strip extending horizontally from the lower side of the positive plate panel; and the second longitudinal joint frame includes a longitudinal joint strip extending horizontally from the upper side of the negative plate panel. The transverse joint strip of the female plate on the female plate surface is connected to the transverse joint strip of the male plate on the male plate surface by overlapping vertically, and the longitudinal joint strip of the female plate on the female plate surface is connected to the longitudinal joint strip of the male plate on the male plate surface by overlapping vertically.
[0006] Preferably, both ends of the transverse joint strip of the male plate and the transverse joint strip of the female plate are flat, and both ends of the longitudinal joint strip of the male plate extend to the outer side of the male plate panel and connect with the flat surfaces of both ends of the transverse joint strip of the male plate; both ends of the longitudinal joint strip of the female plate extend to the outer side of the female plate panel and connect with the flat surfaces of both ends of the transverse joint strip of the female plate.
[0007] Preferably, the two ends of the longitudinal joint strip of the male plate extend to the outer side of the male plate panel, and a first inclined surface is provided at the end of the extended outer side. The first inclined surface is located away from the male plate panel, and the first inclined surfaces at both ends of the same longitudinal joint strip of the male plate are arranged in a figure-eight shape.
[0008] Preferably, the two ends of the longitudinal joint strip of the negative plate extend to the outer side of the negative plate panel, and a second inclined surface is provided at the end of the extended outer side. The second inclined surface is located away from the negative plate panel, and the second inclined surfaces at both ends of the same longitudinal joint strip of the negative plate are arranged in a figure-eight shape.
[0009] Preferably, the male plate has a plurality of first mounting holes spaced apart on its transverse joint strip, a plurality of second mounting holes spaced apart on its longitudinal joint strip, a plurality of third mounting holes spaced apart on its transverse joint strip, and a plurality of fourth mounting holes spaced apart on its longitudinal joint strip. The plurality of first mounting holes and the plurality of third mounting holes are aligned one-to-one and connected by a first connector, and the plurality of second mounting holes and the plurality of fourth mounting holes are aligned one-to-one and connected by a second connector.
[0010] Preferably, the first transverse joint frame strip further includes transverse embedded steel bars in the positive plate, which are embedded in the positive plate panel and connected to the transverse joint strip of the positive plate; the second transverse joint frame strip further includes transverse embedded steel bars in the negative plate, which are embedded in the negative plate panel and connected to the transverse joint strip of the negative plate.
[0011] Preferably, the first longitudinal joint frame strip further includes longitudinally embedded reinforcing bars in the positive plate, which are embedded in the positive plate panel and connected to the longitudinal joint strip of the positive plate; the second longitudinal joint frame strip further includes longitudinally embedded reinforcing bars in the negative plate, which are embedded in the negative plate panel and connected to the longitudinal joint strip of the negative plate.
[0012] Based on the same inventive concept, the present invention also provides a method for processing the above-mentioned prefabricated pavement, comprising the following steps: Step 1: Clean the mold platform and apply release agent to the inner surface of the mold; Step 2: Install the steel reinforcement cage, transverse joint strips of the positive plate, transverse embedded steel bars of the positive plate, longitudinal joint strips of the positive plate, and longitudinal embedded steel bars of the positive plate at the corresponding positions; Step 3: Pour the concrete and vibrate it to shape; Step four: After pouring, steam cure the concrete; complete the processing of the slab pavement. Perform the machining of the negative plate surface according to the above steps; machining is complete.
[0013] Based on the same inventive concept, the present invention also provides a method for assembling the above-mentioned prefabricated pavement, comprising the following steps: Step 1: Lay geotextile on the base layer; Step 2: Assemble n positive slabs and m negative slabs in an alternating manner, where m+1=n; Step 3: After assembling a unit, level each positive and negative runner surface; Step four: After leveling, install the first and second connectors; then perform grouting to complete the construction of one unit. Complete the assembly of the remaining units following the steps described above.
[0014] Based on the same inventive concept, the present invention also provides a method for repairing roads, using the aforementioned prefabricated pavement, comprising the following steps: Step 1: Remove the damaged pavement, clean the top surface of the base layer, and control its flatness; Step 2: Prefabricate the negative slab surface and the second transverse joint frame strip in the factory; Step 3: The old pavement panel is regarded as the positive pavement panel. The first transverse joint frame strip is installed, wherein the transverse joint strip of the positive pavement panel is connected to the transverse pre-embedded steel bars of the positive pavement panel in the factory. On the old pavement panel, holes are drilled at the corresponding positions of the transverse pre-embedded steel bars of the positive pavement panel to form the pre-embedded steel bar holes of the old pavement panel. Rebar anchoring adhesive is injected into the pre-embedded steel bar holes of the old pavement panel. The transverse pre-embedded steel bars of the positive pavement panel are installed into the pre-embedded steel bar holes of the old pavement panel and connected to the old pavement panel by rebar anchoring adhesive.
[0015] Compared with related technologies, the beneficial effects of the present invention are as follows: I. This invention can ensure a stable connection between adjacent pavement panels and a strong load-bearing capacity at the joints. Second, this invention uses a male plate joint frame strip and a female plate joint frame strip to overlap vertically. The bolt holes on the joint frame strip correspond one-to-one to form a complete bolt hole. High-strength bolts are installed at each bolt hole position, which can quickly and effectively realize the joint connection of adjacent male plates and female plates. Moreover, it is not easy to deform or shift after assembly. It can be put into use immediately after assembly without maintenance, thus shortening the construction and operation cycle. Third, this invention improves the overall integrity of the assembled pavement panels and enhances the pavement's resistance to deformation by installing longitudinal and transverse joint frame strips on each pavement panel and locking adjacent pavement panels together directly through the joint frame strips. Fourth, the joint frame structure of the present invention uses high-strength materials to protect the precast concrete pavement slab, enhance the edge strength and corner strength of the pavement slab, reduce the occurrence of pavement defects such as misalignment, corner chipping, and cracks, and extend the service life of the pavement slab. 5. The male plate joint frame used in this invention is in contact with the ground, but the bolt holes do not penetrate the height of the frame, so that the bottom of the frame is closed, which can prevent ground water from directly contacting the bolts, avoid water accumulation and bolt corrosion, and improve the effectiveness of the joint structure. VI. The longitudinal joint frame strip used in this invention is longer than the longitudinal length of the panel. The distance from the edge of the panel on both sides is equal to the width of the transverse joint frame strip of the adjacent positive panel. The extended part is a sloping plane, which can facilitate quick docking with the adjacent joint frame strip. This can further reduce the misalignment between adjacent panels. At the same time, an automatic leveling bolt can be set at the bottom of the docking joint to achieve quick leveling of the precast panel after splicing. Attached Figure Description
[0016] Figure 1 A schematic diagram of the prefabricated pavement provided by the present invention; Figure 2 This is a three-dimensional structural diagram of the positive slab pavement; Figure 3 for Figure 2 Top view; Figure 4 for Figure 2 Side view; Figure 5 This is a three-dimensional structural diagram of the negative slide surface; Figure 6 for Figure 5 Top view; Figure 7 for Figure 5 Side view; Figure 8 This is a schematic diagram showing the installation of the first and second transverse joint frame strips; Figure 9 This is a sectional view of the installation of the male runner, the first transverse joint frame, the second transverse joint frame, and the female runner. Figure 10 This is a schematic diagram showing the installation of the first longitudinal joint frame strip and the second longitudinal joint frame strip; Figure 11 This is a sectional view of the installation of the male plate runner, the first longitudinal joint frame, the second longitudinal joint frame, and the female plate runner. Figure 12 This is a schematic diagram of the construction process for prefabricated pavement. Figure 13 This is a schematic diagram of the old road panel structure; Figure 14A schematic diagram of the structure of a prefabricated pavement for pavement repair; Figure 15 A schematic diagram of the pavement repair assembly; Figure 16 A cross-sectional view of the installation of prefabricated pavement panels and old pavement panels for pavement repair. Figure 17 A flowchart illustrating the process of repairing and constructing old pavement.
[0017] In the attached diagram: 1. Positive pavement surface; 11. Positive pavement panel; 11'. Existing pavement panel; 12. First transverse joint frame strip; 121. Positive pavement transverse joint strip; 122. Positive pavement transverse embedded steel bar; 13. First mounting hole; 14. First longitudinal joint frame strip; 141. Positive pavement longitudinal joint strip; 142. Positive pavement longitudinal embedded steel bar; 15. Second mounting hole; 2. Negative pavement surface; 21. Negative pavement panel; 22. Second transverse joint frame strip; 221. Negative pavement transverse joint strip; 222. Negative pavement transverse embedded steel bar; 23. Third mounting hole; 24. Second longitudinal joint frame strip; 241. Negative pavement longitudinal joint strip; 242. Negative pavement longitudinal embedded steel bar; 25. Fourth mounting hole; 3. First connector; 4. Second connector; 61. Existing pavement embedded steel bar hole; 62. Rebar adhesive. Detailed Implementation
[0018] The present invention will now be described in detail with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described herein can be combined with each other. For ease of description, the terms "upper," "lower," "left," and "right" used below only indicate that they correspond to the upper, lower, left, and right directions in the accompanying drawings and do not limit the structure.
[0019] like Figure 1 As shown, the prefabricated pavement provided in this embodiment includes a male pavement surface 1, a female pavement surface 2, a first connector 3, and a second connector 4. There are multiple male pavement surfaces 1 and multiple female pavement surfaces 2. The multiple male pavement surfaces 1 and the multiple female pavement surfaces 2 are spliced together in a crisscross pattern.
[0020] like Figures 2-4 As shown, the positive slab pavement 1 includes a positive slab panel 11, a first transverse joint frame strip 12, a first mounting hole 13, a first longitudinal joint frame strip 14, and a second mounting hole 15. The positive slab panel 11 is a precast concrete slab with embedded reinforcing bars inside.
[0021] The first transverse joint frame 12 includes a transverse joint strip 121 for the positive plate and a plurality of transverse embedded steel bars 122 connected to one side of the transverse joint strip 121 for the positive plate. The transverse embedded steel bars 122 are embedded inside the positive plate panel 11. The transverse joint strip 121 is a high-strength steel profile extending horizontally from the lower side of the positive plate panel 11. A plurality of first mounting holes 13 (threaded holes) are spaced apart on the transverse joint strip 121. Figure 9 As shown, the first mounting hole 13 is a blind hole and does not extend to the bottom of the transverse joint strip 121 of the positive plate.
[0022] The first longitudinal joint frame 14 includes a longitudinal joint strip 141 for the positive plate and a plurality of longitudinal embedded steel bars 142 for the positive plate connected to one side of the longitudinal joint strip 141. The longitudinal embedded steel bars 142 are embedded inside the positive plate panel 11. The longitudinal joint strip 141 is a high-strength steel profile extending horizontally from the lower side of the positive plate panel 11. A plurality of second mounting holes 15 (threaded holes) are spaced apart on the longitudinal joint strip 141. Figure 11 As shown, the second mounting hole 15 is a blind hole and does not extend to the bottom of the longitudinal joint strip 141 of the male plate.
[0023] The male plate joint frame used in this invention is in contact with the ground, but neither the first mounting hole 13 nor the second mounting hole 15 penetrates the height of the frame, so that the bottom of the frame is in a closed state, which can prevent ground water from directly contacting the bolts, avoid water accumulation and bolt corrosion, and improve the effectiveness of the joint structure.
[0024] The two ends of the transverse joint strip 121 of the positive plate are flat, and the two ends of the longitudinal joint strip 141 of the positive plate extend to the outer side of the positive plate panel 11. The interior of the extension to the outer side is connected to the flat surface of the two ends of the transverse joint strip 121 of the positive plate. The exterior of the extension to the outer side is provided with a first inclined surface 1411. The first inclined surfaces 1411 at both ends of the same longitudinal joint strip 141 of the positive plate are arranged in a figure-eight shape.
[0025] like Figures 5-7 As shown, the negative plate surface 2 includes a negative plate panel 21, a second transverse joint frame strip 22, a third mounting hole 23, a second longitudinal joint frame strip 24, and a fourth mounting hole 25.
[0026] The second transverse joint frame 22 includes a transverse joint strip 221 for the negative plate and a plurality of transverse embedded steel bars 222 connected to one side of the transverse joint strip 221 for the negative plate. The transverse embedded steel bars 222 are embedded inside the negative plate panel 21. The transverse joint strip 221 is a high-strength steel profile that extends horizontally from the upper side of the negative plate panel 21. A plurality of third mounting holes 23 (threaded holes) are spaced apart on the transverse joint strip 221. The third mounting holes 23 are countersunk holes that penetrate the transverse joint strip 221 for the negative plate.
[0027] The second longitudinal joint frame 24 includes a longitudinal joint strip 241 for the negative plate and a plurality of longitudinal embedded steel bars 242 for the negative plate connected to one side of the longitudinal joint strip 241. The longitudinal embedded steel bars 242 are embedded inside the negative plate panel 21. The longitudinal joint strip 241 is a high-strength steel profile that extends horizontally from the upper side of the negative plate panel 21. A plurality of fourth mounting holes 25 (threaded holes) are spaced apart on the longitudinal joint strip 241. The fourth mounting holes 25 are countersunk holes that penetrate the longitudinal joint strip 241.
[0028] The two ends of the transverse joint strip 221 of the negative plate are flat. The two ends of the longitudinal joint strip 241 of the negative plate extend to the outer side of the negative plate panel 21. The inner side of the extension to the outer side is connected to the flat side of the two ends of the transverse joint strip 221 of the negative plate. The outer side of the extension to the outer side is provided with a second inclined surface 2411. The second inclined surfaces 2411 at both ends of the same longitudinal joint strip 241 of the negative plate are arranged in a figure-eight shape.
[0029] like Figure 8 , Figure 9 As shown, the transverse joint strip 221 of the female plate on the female plate surface 2 and the transverse joint strip 121 of the male plate on the male plate surface 1 are connected vertically. Multiple first mounting holes 13 and multiple third mounting holes 23 are aligned one-to-one and connected by a first connector 3. The first connector 3 is a bolt made of high-strength material.
[0030] like Figure 10 , Figure 11 As shown, the longitudinal joint strip 241 of the female plate on the female plate surface 2 and the longitudinal joint strip 141 of the male plate on the male plate surface 1 are connected vertically by overlapping. Multiple second mounting holes 15 and multiple fourth mounting holes 25 are aligned one-to-one and connected by second connectors 4. The second connectors 4 are bolts made of high-strength material. The adjacent first inclined surfaces 1411 and adjacent second inclined surfaces 2411 can be easily connected, reducing misalignment between adjacent plates, and the bottom plate of the connection joint can be equipped with leveling bolts for leveling.
[0031] like Figure 12 As shown, the construction method for prefabricated pavement provided by the present invention includes the following steps: S1, Factory Prefabrication S1.1 Clean the mold platform and apply release agent to the inner surface of the mold.
[0032] S1.2, Install the transverse joint strip 121, the transverse embedded steel bar 122, the longitudinal joint strip 141, and the longitudinal embedded steel bar 142 of the positive plate at the corresponding positions.
[0033] S1.3, pour concrete and vibrate it to shape.
[0034] S1.4 After pouring, steam cure the concrete. Once the concrete strength and curing time meet the design requirements of the construction drawings, mark the pavement panel information, such as positive or negative slabs, longitudinal or transverse joints. Complete the processing of positive slab pavement 1.
[0035] S1.5, Perform quality inspection on the positive plate surface 1. The dimensional control accuracy of the positive plate surface 1 is ≤2mm, and the surface flatness of the positive plate panel 11 is ≤2mm.
[0036] S1.6, Process and inspect the negative slab surface 2 according to the above steps. Store and load the qualified positive slab surface 1 and negative slab surface 2 onto trucks and transport them to the construction site.
[0037] S2, Transportation: Rubber sleeves are used to package and protect the edges and corners of the male and female runners 1 and 2 before transporting them to the installation site.
[0038] S3, on-site installation: S3.1, Controlling the flatness of the top surface of the base layer. S3.1.1, Lay geotextile on the base layer or leave a 3cm thick fast-setting high-strength cement mortar leveling layer.
[0039] S3.1.2, using BeiDou, GPS, RTK technology, or existing well-defined leveling points, determine the elevation control benchmark point for the paving surface. Install a laser transmitter with automatic point-to-point and automatic leveling functions at this point. This laser transmitter can provide millimeter-level elevation references to a laser receiver hundreds of meters away. The laser receiver is connected to the control box on the paver, providing precise elevation information to control the paver to carry out paving work according to the corresponding elevation control requirements. The flatness of the base layer surface is controlled within -5mm, and the surface elevation is controlled within -3mm.
[0040] S3.2 uses two 150t truck cranes, erected on both sides of the runway longitudinally, with the lifting operation radius covering half the width of the runway. The cranes are assembled in units of 3×3 (5 positive plates and 4 negative plates are staggered, for a total of 9 plates), from both sides of the runway toward the middle.
[0041] S3.3, Level the assembled positive plate surface 1 and negative plate surface 2. S3.3.1 An automatic leveling device (including a servo motor and leveling bolts) is installed below the end of the joint frame strip of the precast slabs to be leveled (positive slab surface 1 and negative slab surface 2). The positioning data of the precast slab is determined by the vehicle-mounted Beidou navigation and positioning receiver and sent to the control host. The control host determines the number of the precast slab based on the positioning data, and then sends the elevation information of the four corner points of the precast slab to the total station.
[0042] S3.3.2 After receiving data and instructions, the total station measures the elevation and other measurement data of the four corner points of the precast slab and transmits the survey data to the control host in real time. The control host calculates the difference between the actual elevation and the design elevation of the four corner points of the precast slab based on the measurement data and determines the height adjustment required for the four corners of the precast slab.
[0043] S3.3.3, the control host sends the height adjustment instructions of the four corner points of the precast slab to be adjusted to the servo motor of the leveling device. The servo motor rotates the leveling bolts according to the time sequence and height requirements to realize the elevation adjustment of the four corner points of the precast slab (the specific leveling method is the same as the Chinese patent with authorization announcement number CN1114293427B).
[0044] S3.4 After leveling, install the first connector 3 and the second connector 4. Then perform grouting to complete the construction of one unit. Complete the assembly of the remaining units by following the above steps.
[0045] like Figure 17 As shown, the present invention also provides a pavement repair method, comprising the following steps: S1, Demolish the damaged pavement. Clean the top surface of the base layer and control its flatness. To meet the requirements of rapid paving while reducing grouting, a 3cm thick layer of quick-setting high-strength cement mortar or geotextile is left between the pavement slab and the base layer before on-site assembly of the pavement slab. The old pavement slab is then constructed on-site as follows: Figure 13 The structure shown.
[0046] S2, factory-prefabricated negative slab surface 2 (e.g.) Figure 14 (as shown) and the second transverse joint frame strip 22.
[0047] S3, On-site assembly: The old pavement panel 11' is regarded as the positive pavement panel 11 of the positive pavement surface 1, such as Figure 15 , Figure 16 As shown, the first transverse joint frame strip 12 is installed, wherein the transverse joint strip 121 of the slab and the transverse embedded steel bar 122 of the slab are connected at the factory. Holes are drilled at corresponding positions on the slab's transverse embedded steel bar 122 to form embedded steel bar holes 61 in the old pavement surface. Rebar adhesive 62 is injected into the embedded steel bar holes 61. The transverse embedded steel bar 122 of the slab is then installed into the embedded steel bar holes 61 in the old pavement surface, and the connection to the slab's slab is completed using the rebar adhesive 62.
[0048] S4. Level the precast slab according to the assembly method described above.
[0049] S5. Grouting is performed according to the above assembly method to complete the pavement repair.
[0050] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structural or procedural transformations made based on the content of the present invention specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of the present invention.
Claims
1. A prefabricated pavement comprising a plurality of male pavement panels (1) and a plurality of female pavement panels (2), the plurality of male pavement panels (1) and the plurality of female pavement panels (2) being arranged in a crosswise and longitudinal staggered joint, characterized in that, The positive plate surface (1) includes a positive plate panel (11), a first transverse joint frame strip (12) provided at both ends of the longitudinal direction of the positive plate panel (11), and a first longitudinal joint frame strip (14) provided at both ends of the transverse direction of the positive plate panel (11). The negative plate surface (2) includes a negative plate panel (21), a second transverse joint frame strip (22) provided at both ends of the longitudinal direction of the negative plate panel (21), and a second longitudinal joint frame strip (24) provided at both ends of the transverse direction of the negative plate panel (21). The first transverse joint frame (12) includes a transverse joint strip (121) extending horizontally from the lower side of the male plate panel (11), the second transverse joint frame (22) includes a transverse joint strip (221) extending horizontally from the upper side of the female plate panel (21), the first longitudinal joint frame (14) includes a longitudinal joint strip (141) extending horizontally from the lower side of the male plate panel (11), and the second longitudinal joint frame (24) includes a longitudinal joint strip (241) extending horizontally from the upper side of the female plate panel (21). A transverse joint strip (221) on a female plate surface (2) is vertically connected to a transverse joint strip (121) on a male plate surface (1), and a longitudinal joint strip (241) on a female plate surface (2) is vertically connected to a longitudinal joint strip (141) on a male plate surface (1); both ends of the transverse joint strip (121) and the transverse joint strip (221) are flat, and both ends of the longitudinal joint strip (141) extend to the outside of the male plate panel (11) and connect with the flat surfaces of the transverse joint strip (121); both ends of the longitudinal joint strip (241) extend to the outside of the female plate panel (21) and connect with the flat surfaces of the transverse joint strip (121). The two ends of the longitudinal joint strip (141) of the male plate extend to the outer side of the male plate panel (11), and a first inclined surface (1411) is provided at the end of the extended outer side. The first inclined surface (1411) is located away from the male plate panel (11), and the first inclined surface (1411) at both ends of the same longitudinal joint strip (141) of the male plate is arranged in a figure-eight shape. The two ends of the longitudinal joint strip (241) of the female plate extend to the outer side of the female plate panel (21), and a second inclined surface (2411) is provided at the end of the extended outer side. The second inclined surface (2411) is located away from the female plate panel (21), and the second inclined surface (2411) at both ends of the same longitudinal joint strip (241) of the female plate is arranged in a figure-eight shape.
2. The assembled pavement of claim 1, wherein, The male plate has a plurality of first mounting holes (13) spaced apart on the transverse joint strip (121), a plurality of second mounting holes (15) spaced apart on the longitudinal joint strip (141), a plurality of third mounting holes (23) spaced apart on the transverse joint strip (221), and a plurality of fourth mounting holes (25) spaced apart on the longitudinal joint strip (241). The plurality of first mounting holes (13) and the plurality of third mounting holes (23) are aligned one by one and connected by a first connector (3). The plurality of second mounting holes (15) and the plurality of fourth mounting holes (25) are aligned one by one and connected by a second connector (4).
3. The prefabricated pavement according to claim 1, characterized in that, The first transverse joint frame (12) also includes a transverse embedded steel bar (122) for the positive plate, which is embedded in the positive plate panel (11) and connected to the transverse joint strip (121) of the positive plate; the second transverse joint frame (22) also includes a transverse embedded steel bar (222) for the negative plate, which is embedded in the negative plate panel (21) and connected to the transverse joint strip (221) of the negative plate.
4. The prefabricated pavement according to claim 1, characterized in that, The first longitudinal joint frame (14) also includes longitudinal embedded steel bars (142) of the positive plate, which are embedded in the positive plate panel (11) and connected to the longitudinal joint strip (141) of the positive plate; the second longitudinal joint frame (24) also includes longitudinal embedded steel bars (242) of the negative plate, which are embedded in the negative plate panel (21) and connected to the longitudinal joint strip (241) of the negative plate.
5. A method for processing prefabricated pavement as described in any one of claims 1-4, characterized in that, Includes the following steps: Step 1: Clean the mold platform and apply release agent to the inner surface of the mold; Step 2: Install the steel reinforcement cage, the transverse joint strip (121) of the positive plate, the transverse embedded steel reinforcement (122) of the positive plate, the longitudinal joint strip (141) of the positive plate and the longitudinal embedded steel reinforcement (142) of the positive plate at the corresponding positions. Step 3: Pour the concrete and vibrate it to shape; Step 4: After pouring, steam curing is carried out on the concrete; the processing of the positive slab pavement (1) is completed; Process the negative plate surface (2) according to the above steps; complete the processing.
6. A method for assembling prefabricated pavement as described in any one of claims 1-4, characterized in that, Includes the following steps: Step 1: Lay geotextile on the base layer; Step 2: Assemble n positive slab surfaces (1) and m negative slab surfaces (2) in an alternating manner, where m+1=n; Step 3: After assembling a unit, level each positive plate surface (1) and negative plate surface (2); Step 4: After leveling, install the first connector (3) and the second connector (4); then perform grouting to complete the construction of one unit; Complete the assembly of the remaining units following the steps described above.
7. A method for repairing roads, using prefabricated pavement as described in any one of claims 1-4, characterized in that, Includes the following steps: Step 1: Remove the damaged pavement, clean the top surface of the base layer, and control its flatness; Step 2: Factory prefabrication of the negative slab surface (2) and the second transverse joint frame strip (22); Step 3: The old pavement panel (11') is regarded as the positive pavement panel (1). The first transverse joint frame strip (12) is installed, wherein the transverse joint strip (121) of the positive pavement panel and the transverse embedded steel bar (122) of the positive pavement panel are connected in the factory. On the old pavement panel, holes are drilled at the corresponding positions of the transverse embedded steel bar (122) of the positive pavement panel to form the embedded steel bar hole (61) of the old pavement panel. The anchoring adhesive (62) is injected into the embedded steel bar hole (61) of the old pavement panel. The transverse embedded steel bar (122) of the positive pavement panel is installed into the embedded steel bar hole (61) of the old pavement panel. The connection with the old pavement panel (11') is completed by the anchoring adhesive (62).
Citation Information
Patent Citations
Novel assembly type airport pavement system setting method
CN114293427A
Novel fabricated road
CN213417462U