Multi-axis linkage intelligent wire welding device and welding method thereof
Patent Information
- Application Number
- CN202610821254.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2026-06-09
- Publication Date
- 2026-09-04
- Estimated Expiration
- 2046-06-09
AI Technical Summary
[0003]目前,传统智能焊线设备存在明显技术缺陷,设备长时间连续作业过程中,控制箱内部元器件以及外部焊线组件均会持续产生工作余热,现有设备缺乏合理的散热结构,控制箱内部热量易蓄积滞留,焊线组件的工作余热也无法及时疏导散除;余热长期积聚易导致元器件过热、性能衰减,进而引发设备运行异常、故障频发,影响设备工作稳定性与使用寿命,难以满足长时间连续精密焊线作业的工况需求
[0015]与现有技术相比,本发明提供了一种多轴联动智能焊线设备及其焊接方法,通过在控制箱内部设置冷却组件,可对控制箱内部工作元器件进行有效散热,及时疏导箱内积聚的热量,避免内部元器件因余热蓄积出现过热老化、性能衰减的情况;同时冷却组件设置有可调节的波纹软管,波纹软管输出端朝向焊线组件,能够针对性对外部焊线组件作业产生的工作余热进行定向散热,及时散除焊线组件连续作业产生的余热;有效提升设备连续作业的运行稳定性,延长设备整体使用寿命,更好满足长时间、高精度的精密焊线作业的使用需求。
Smart Images

Figure CN122353189B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of semiconductor welding technology, specifically to a multi-axis linkage intelligent wire bonding device and its welding method. Background Technology
[0002] With the rapid iteration of semiconductor packaging and microelectronics manufacturing technologies, high-end electronic devices are gradually developing towards miniaturization, high precision, and high-density integration. As the core key process for interconnecting the pins of semiconductor chips and precision components, wire bonding technology has increasingly stringent requirements for the processing accuracy, operational stability, and temperature control capabilities of equipment. Multi-axis linkage intelligent wire bonding equipment is also widely used in precision semiconductor wire bonding processing and production.
[0003] Currently, traditional intelligent wire bonding equipment has obvious technical defects. During long-term continuous operation, the internal components of the control box and the external wire bonding assembly will continuously generate residual heat. Existing equipment lacks a reasonable heat dissipation structure, and heat is easily accumulated and retained inside the control box. The residual heat of the wire bonding assembly cannot be dissipated in time. Long-term accumulation of residual heat can easily lead to overheating and performance degradation of components, which in turn can cause abnormal equipment operation and frequent failures, affecting the stability and service life of the equipment and making it difficult to meet the working conditions of long-term continuous precision wire bonding operations. Summary of the Invention
[0004] This invention provides a multi-axis linkage intelligent wire bonding device and its welding method to solve the problems mentioned in the background art.
[0005] To address the aforementioned technical problems, this invention discloses a multi-axis linkage intelligent wire bonding device, comprising a control box, on which are arranged an X-axis assembly, a Y-axis assembly, and a Z-axis assembly. The X-axis assembly controls the movement of the Y-axis assembly, and the Y-axis assembly controls the movement of the Z-axis assembly. The Z-axis assembly includes a moving block, on which a wire bonding mechanism is arranged. The control box also includes a wire bonding table, and a cooling assembly is arranged inside the control box. The cooling assembly includes a rotating tube that extends upward out of the control box, with a corrugated flexible tube connected to the upper end of the rotating tube. The output end of the corrugated flexible tube faces the wire bonding assembly.
[0006] Preferably, the X-axis assembly includes two symmetrical fixed boxes, which are fixedly mounted on the upper surface of the control box. The fixed boxes have a moving groove, and a drive component is installed inside the fixed boxes. The Y-axis assembly includes two symmetrical fixed plates, which extend through the moving groove into the fixed boxes. The drive component is used to drive the fixed plates to move. The upper ends of the two fixed plates are fixedly connected to the moving box. The lower surface of the moving box has a sliding groove, and a moving block is slidably mounted in the sliding groove.
[0007] Preferably, the Z-axis assembly further includes a partition plate, which is fixedly disposed at the lower end of the moving block. An electric push rod is fixedly disposed on the left side of the partition plate, and a push rod is fixedly disposed at the lower output end of the electric push rod. A clamping block is fixedly disposed at the lower end of the push rod. A mating box is also fixedly disposed on the left side of the partition plate. The push rod slides through the mating box. A point control plate is fixedly disposed on the push rod. A point control button is fixedly disposed on the inner wall of one side of the mating box. The point control plate and the point control button cooperate with each other.
[0008] Preferably, the wire bonding mechanism includes an electric push rod two, which is fixedly installed on the right side of the dividing plate. An ultrasonic transducer is fixedly installed on the lower output end of the electric push rod two, and a chopping knife is installed on the lower side of the ultrasonic transducer. The wire bonding table includes a wire bonding box and a wire bonding plate. The wire bonding box is installed on the upper surface of the control box, and the wire bonding plate is installed on the wire bonding box. Several vacuum suction cups are provided inside the wire bonding box, and several suction holes are opened on the wire bonding plate. The vacuum suction cups pass through the suction holes.
[0009] Preferably, the control box is equipped with an isolation plate, and an installation groove is opened in the center of the isolation plate. A placement box is fixedly installed in the installation groove. The placement box has a channel and an ultrasonic generator is installed inside the placement box. The ultrasonic generator is electrically connected to the ultrasonic transducer. The cooling component includes a drive motor, which is fixedly installed on the left inner wall of the control box. A rotating rod is fixedly connected to the right output end of the drive motor. A water suction box is also fixedly installed on the upper inner wall of the control box. The rotating rod extends rotatably into the water suction box. A rotating wheel is fixedly installed at the right end of the rotating rod. A water suction pipe and a water outlet pipe are connected through the water suction box. The water suction pipe passes through the isolation plate, and the water outlet pipe is connected through the placement box.
[0010] Preferably, an air inlet box is fixedly installed at the upper end of the isolation plate. An air inlet pipe is connected to the left end of the air inlet box, and the air inlet pipe extends out of the control box. A rotating rod is rotatably installed through the air inlet box. A bevel gear 1 is fixedly installed at both the upper and lower ends of the rotating rod. A bevel gear 2 is fixedly installed on the rotating rod. The bevel gear 2 meshes with the upper bevel gear 1. A bevel gear 3 meshes with the lower bevel gear 1. A fan blade is fixedly installed at the right end of the bevel gear 3. Connecting blocks are symmetrically fixedly installed on the left and right sides of the placement box. A vertical pipe is fixedly installed on the side of the two connecting blocks that are far apart from each other. A Π-shaped pipe is connected through the upper and lower ends of the vertical pipe. Several air outlet holes are opened on the side of the Π-shaped pipe near the placement box. An air outlet pipe 1 is connected through the right end of the air inlet box. The air outlet pipe 1 is connected through the Π-shaped pipe.
[0011] Preferably, a second water outlet pipe is also connected through the water intake tank, and the output end of the second water outlet pipe is connected through the air intake tank, with the connection point located on the left side of the rotating rod; a fixing block is fixedly installed on the lower side wall of the air intake tank, and a water passage gap is provided between the fixing block and the inner wall of the left side of the air intake tank; a tailwater pipe is installed on the lower side of the air intake tank, and the tailwater pipe passes through the isolation plate; an air outlet pipe is connected through the right end of the air intake tank, and the air outlet pipe passes through the isolation plate and is fixedly connected to the inner wall of the left side of the control box; a first pipe is rotatably connected through the second air outlet pipe, and a jet pipe is connected through the right end of the first pipe; a second pipe is connected through the right end of the jet pipe, and the second pipe is rotatably connected to the control box; several jet nozzles are installed on the jet pipe.
[0012] Preferably, a gear one is fixedly installed on the rotating rod, and a gear two is meshed and connected to the lower side of the gear. A mounting block is fixedly installed on the air intake box, and the gear two is rotatably connected to the mounting block. An extension rod is fixedly installed at an eccentric position on the left side of the gear two, and a square frame is fitted around the extension rod. A drive rod is fixedly installed at the lower end of the square frame. The drive rod slides downward through the isolation plate, and a toothed plate is fixedly installed at the lower end of the drive rod. A gear three is fixedly installed on the pipe one, and the gear three is meshed and connected to the toothed plate.
[0013] Preferably, a bevel gear 1 is fixedly installed on pipe 2, and a bevel gear 2 is meshed with the upper end of bevel gear 1; the rotating pipe rotates through the isolation plate, and bevel gear 2 is fixedly installed on the rotating pipe; a flexible hose is connected through the air outlet pipe 2, and the other end of the flexible hose rotates through and connects to the rotating pipe; absorbent cotton is installed inside the rotating pipe; an electric control valve is also installed on the rotating pipe, and the electric control valve is electrically connected to the point control button; several air holes are also opened on the rotating pipe, and several air holes face the welding wire plate.
[0014] Preferably, a welding method using a multi-axis linkage intelligent wire bonding device, employing the multi-axis linkage intelligent wire bonding device as described above, includes the following steps: S1: Place the workpiece to be welded on the wire bonding plate, fix it with a vacuum suction cup, and place the wire bonding in the welding position; S2: The control box drives the X-axis assembly, Y-axis assembly and Z-axis assembly to bring the wire bonding mechanism into position, the clamping block clamps the workpiece and starts the cooling assembly; S3: The transducer drives the cutting tool to complete the welding. The cooling components work synchronously. After the welding is completed, all mechanisms reset and the workpiece is removed.
[0015] Compared with existing technologies, this invention provides a multi-axis linkage intelligent wire bonding equipment and its welding method. By setting a cooling component inside the control box, the internal working components can be effectively cooled, and the accumulated heat inside the box can be dissipated in a timely manner, avoiding overheating, aging, and performance degradation of internal components due to residual heat accumulation. At the same time, the cooling component is equipped with an adjustable corrugated hose, with the output end of the corrugated hose facing the wire bonding assembly, which can specifically dissipate the residual heat generated by the external wire bonding assembly during operation, and promptly dissipate the residual heat generated by the continuous operation of the wire bonding assembly. This effectively improves the operational stability of the equipment during continuous operation, extends the overall service life of the equipment, and better meets the needs of long-term, high-precision wire bonding operations. Attached Figure Description
[0016] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used in conjunction with embodiments of the invention to explain the invention and do not constitute a limitation thereof. In the drawings: Figure 1 This is a schematic diagram of the appearance of the present invention; Figure 2 This is a schematic diagram of the wire bonding mechanism of the present invention. Figure 1 ; Figure 3 This is a schematic diagram of the wire bonding mechanism of the present invention. Figure 2 ; Figure 4 This is a schematic diagram of the internal structure of the mating box of the present invention; Figure 5 This is a schematic diagram of the internal structure of the control box of the present invention; Figure 6 This is a schematic diagram of the meshing of gear one and gear two according to the present invention; Figure 7 This is a schematic diagram of the installation of the Π-shaped tube of the present invention; Figure 8 This is a schematic diagram of the internal structure of the air intake box of the present invention; Figure 9 This is a schematic diagram of the meshing of the toothed plate and gear three according to the present invention; Figure 10 This is a schematic diagram of the installation of the spray head of the present invention.
[0017] In the diagram: 1. Control box; 2. Fixed box; 3. Moving box; 4. Moving block; 5. Welding board; 6. Fixed plate; 7. Welding box; 8. Air inlet box; 9. Electric push rod one; 10. Fitting box; 11. Clamping block; 12. Driving rod; 13. Corrugated hose; 14. Rotating tube; 15. Electric push rod two; 16. Dividing plate; 17. Jet nozzle; 18. Ultrasonic transducer; 19. Cleaver; 20. Point control board; 21. Point control button; 22. Placement box; 23. Water suction box; 24. Rotary wheel; 25. Rotating rod; 26. Drive motor; 27. Water outlet pipe two; 28. Rotating... 29. Rotating rod; 30. Drive rod; 31. Fixing block; 32. Air outlet pipe II; 33. Pipe I; 34. Jet pipe; 35. Pipe II; 36. Isolation plate; 37. Absorbent cotton; 38. Electric control valve; 39. Suction pipe; 40. Gear I; 41. Square frame; 42. Extending rod; 43. Gear II; 44. Bevel gear II; 45. Π-shaped pipe; 46. Vertical pipe; 47. Bevel gear I; 48. Fan blade; 49. Tooth plate; 50. Gear III; 51. Hose; 52. Air outlet pipe I; 53. Jet head; 54. Bevel gear II; 55. Bevel gear I. Detailed Implementation
[0018] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0019] In the description of this invention, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0020] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.
[0021] Example 1: An embodiment of the present invention provides a multi-axis linkage intelligent wire bonding device, such as... Figures 1-10 As shown, the system includes a control box 1, which is equipped with an X-axis assembly, a Y-axis assembly, and a Z-axis assembly. The X-axis assembly controls the movement of the Y-axis assembly, and the Y-axis assembly controls the movement of the Z-axis assembly. The Z-axis assembly includes a moving block 4, on which a wire bonding mechanism is mounted. The control box 1 is also equipped with a wire bonding table. A cooling assembly is installed inside the control box 1. The cooling assembly includes a rotating tube 14, which extends upward out of the control box 1. A corrugated hose 13 is connected through the upper end of the rotating tube 14, and the output end of the corrugated hose 13 faces the wire bonding assembly.
[0022] The corrugated hose 13 is connected to the jet nozzle 17 at its output end, and a drive rod 12 is fixedly installed on the moving block 4. The other end of the drive rod 12 is connected to the corrugated hose 13.
[0023] The working principle and beneficial effects of the above technical solution are as follows: The X-axis assembly, Y-axis assembly and Z-axis assembly are controlled by the control box 1 to achieve three-axis linkage, which drives the moving block 4 and the wire bonding mechanism to complete multi-directional precise displacement, so that the wire bonding mechanism can quickly align to the workpiece welding position; During the continuous operation of the equipment, the internal components of the control box 1 and the wire bonding assembly continuously generate residual heat. The internal cooling assembly of the control box 1 operates synchronously, relying on the rotating tube 14 and the corrugated hose 13 to form a conductive heat dissipation path. The flexible adjustment of the corrugated hose 13 directs the heat dissipation medium to the wire bonding assembly. At the same time, the cooling assembly provides concentrated heat dissipation to the inside of the control box 1, realizing synchronous heat dissipation and cooling of the internal components and the external wire bonding assembly.
[0024] The integrated cooling system in the control box 1, with the help of the rotating tube 14 and the corrugated hose 13, can simultaneously dissipate heat from the internal components and external wire bonding components of the control box 1. This effectively avoids the problem of internal heat accumulation and component overheating and aging during long-term continuous operation, and eliminates abnormal operation and frequent failures caused by high temperature heat accumulation. This significantly improves the stability and continuous operation capability of the equipment and extends the overall service life of the equipment.
[0025] Example 2: Based on Example 1 above, as follows Figure 1 As shown, the X-axis assembly includes two symmetrical fixed boxes 2, which are fixedly mounted on the upper surface of the control box 1. The fixed boxes 2 have a moving groove, and a driving component 1 is installed inside the fixed boxes 2. The Y-axis assembly includes two symmetrical fixed plates 6, which extend through the moving groove into the fixed boxes 2. The driving component 1 is used to drive the fixed plates 6 to move. The upper ends of the two fixed plates 6 are fixedly connected to the moving box 3. The lower surface of the moving box 3 is provided with a sliding groove, and a moving block 4 is slidably mounted in the sliding groove. A driving component 2 is installed inside the moving box 3.
[0026] Among them, the first driving component and the second driving component can adopt a screw and nut transmission or an electric slide rail drive structure, which are all existing technologies and can be selected by those skilled in the art.
[0027] The working principle and beneficial effects of the above technical solution are as follows: the control box 1 controls the operation of the drive component 1 inside the fixed box 2, which drives the fixed plate 6 to move laterally along the moving groove of the fixed box 2 in the X-axis direction, thereby driving the moving box 3 to complete the X-axis displacement adjustment as a whole; the drive component 2 inside the moving box 3 can drive the moving block 4 to slide along the bottom slide groove of the moving box 3 in the Y-axis direction; through the sequential linkage of the X-axis and Y-axis, the Z-axis assembly and the wire bonding mechanism are driven to complete multi-directional precise alignment; the overall structure operates smoothly, the movements do not interfere with each other, the equipment adjustment is more flexible, and the practicality is stronger.
[0028] Example 3: Based on Examples 1-2 above, as follows Figures 1-4 As shown, the Z-axis assembly also includes a partition plate 16, which is fixedly mounted on the lower end of the moving block 4. An electric push rod 9 is fixedly mounted on the left side of the partition plate 16, and a push rod is fixedly mounted on the lower output end of the electric push rod 9. A clamping block 11 is fixedly mounted on the lower end of the push rod. A mating box 10 is also fixedly mounted on the left side of the partition plate 16. The push rod slides through the mating box 10, and a point control plate 20 is fixedly mounted on the push rod. A point control button 21 is fixedly mounted on the inner wall of one side of the mating box 10. The point control plate 20 and the point control button 21 cooperate with each other.
[0029] Preferably, the wire bonding mechanism includes an electric push rod 15, which is fixedly mounted on the right side of the dividing plate 16. An ultrasonic transducer 18 is fixedly mounted on the lower output end of the electric push rod 15, and a chopping knife 19 is mounted on the lower side of the ultrasonic transducer 18. The wire bonding table includes a wire bonding box 7 and a wire bonding plate 5. The wire bonding box 7 is mounted on the upper surface of the control box 1, and the wire bonding plate 5 is mounted on the wire bonding box 7. Several vacuum suction cups are provided inside the wire bonding box 7, and several suction holes are opened on the wire bonding plate 5, through which the vacuum suction cups pass.
[0030] The working principle and beneficial effects of the above technical solution are as follows: After the X-axis assembly and Y-axis assembly are moved into place, the moving block 4 will drive the sub-plate 16 to move above the welding station. The welding plate 5 uses the vacuum suction cup inside the welding box 7 in conjunction with the suction hole to perform negative pressure suction and fixation on the workpiece, ensuring that the workpiece does not shift during the welding process. Before welding, electric push rod 19 drives the push rod to move down, which drives the clamping block 11 to clamp the workpiece to be welded, realizing secondary positioning and clamping; after clamping, electric push rod 2 15 on the right side of the split plate 16 drives the ultrasonic transducer 18 and the cutting blade 19 to move down, and uses ultrasonic vibration to complete the precision wire welding operation. During the operation of the equipment, the cooling component continuously dissipates heat to the inside of the control box 1 and the wire welding component. The dual positioning method of vacuum suction cup adsorption combined with mechanical clamping by clamping block 11 greatly improves the firmness of workpiece fixation, effectively avoids workpiece displacement caused by welding vibration, and ensures welding accuracy; the compact structure can move synchronously with multi-axis components, further improving the welding stability of the equipment.
[0031] Example 4: Based on Example 3 above, as follows Figures 5-6 As shown, the control box 1 is equipped with an isolation plate 35, and an installation groove is provided in the center of the isolation plate 35. A placement box 22 is fixedly installed in the installation groove. An ultrasonic generator is provided in the placement box 22 and is electrically connected to the ultrasonic transducer 18. The cooling assembly includes a drive motor 26, which is fixedly installed on the left inner wall of the control box 1. A rotating rod 25 is fixedly connected to the right output end of the drive motor 26. A water suction box 23 is also fixedly installed on the upper inner wall of the control box 1. The rotating rod 25 extends rotatably into the water suction box 23. A rotating wheel 24 is fixedly installed at the right end of the rotating rod 25. A water suction pipe 38 and a water outlet pipe 1 are connected through the water suction box 23. The water suction pipe 38 passes through the isolation plate 35, and the water outlet pipe 1 is connected through the placement box 22.
[0032] Among them, the end of the placement box 22 away from the water outlet pipe is equipped with a return water pipe, which passes through the isolation plate 35 to form a complete water circulation loop.
[0033] The placement box 22 adopts a double-layer box structure, including an inner box and an outer box. The inner box integrates and installs core electrical control components such as controller, ultrasonic drive motherboard, and power voltage regulator module. There is a water passage gap between the outer box and the inner box, where water can circulate and achieve water cooling heat exchange, and the water flow does not directly contact the internal electrical components.
[0034] The working principle and beneficial effects of the above technical solution are as follows: the ultrasonic generator provides ultrasonic welding power to the ultrasonic transducer 18 through electrical connection; during cooling, the drive motor 26 starts, and the drive motor 26 drives the rotating rod 25 and the rotating wheel 24 to rotate inside the water suction box 23, generating a negative pressure for water suction, so that the water under the isolation plate 35 is sucked in through the water suction pipe 38 and enters the gap between the inner and outer boxes of the placement box 22 through the water outlet pipe. The water after heat exchange flows back through the return water pipe to achieve continuous circulating water cooling heat dissipation, and removes the working waste heat generated by various electrical components and the ultrasonic generator in the inner box through heat exchange. Through the sandwiched water circulation heat exchange structure, the heat accumulated by the core components inside the placement box 22 can be continuously and efficiently dissipated, solving the problem of high temperature rise during long-term continuous operation of the equipment. This avoids defects such as signal disorder, unstable ultrasonic output, and component aging failure caused by high temperature, greatly improving the operational stability and accuracy of multi-axis linkage welding of the equipment, and effectively extending the service life of the core electrical components of the equipment.
[0035] Example 5: Based on Example 4 above, as follows Figures 5-8 As shown, an air inlet box 8 is fixedly installed on the upper end of the isolation plate 35. An air inlet pipe is connected to the left end of the air inlet box 8, and the air inlet pipe extends out of the control box 1. A rotating rod 28 is rotatably installed on the air inlet box 8. A bevel gear 46 is fixedly installed at both the upper and lower ends of the rotating rod 28. A bevel gear 43 is fixedly installed on the rotating rod 25. The bevel gear 43 meshes with the upper bevel gear 46. A bevel gear 47 meshes with the lower bevel gear 46. A fan blade 48 is fixedly installed on the right end of the bevel gear 47. Connecting blocks are symmetrically fixed on the left and right sides of the placement box 22. A vertical pipe 45 is fixedly installed on the side of the two connecting blocks that are far apart from each other. The upper and lower ends of the vertical pipe 45 are connected to a Π-shaped pipe 44. Several air outlet holes are opened on the side of the Π-shaped pipe 44 near the placement box 22. An air outlet pipe 52 is connected to the right end of the air inlet box 8. The air outlet pipe 52 is connected to one of the Π-shaped pipes 44.
[0036] The working principle and beneficial effects of the above technical solution are as follows: Rotating rod 25 rotates, driving bevel gear 2 43 to rotate, bevel gear 1 46 rotates together with bevel gear 2 43, thereby driving rotating rod 28 to rotate as a whole, and bevel gear 1 46 at the lower end drives bevel gear 3 47 and fan blade 48 to rotate, forming a negative pressure inside the air intake box 8. Outside air is drawn into the air intake box 8 through the air intake pipe, and the airflow is introduced into the interior of Π-shaped pipe 44 and vertical pipe 45 through the air outlet pipe 1 52, and is evenly sprayed out through several air outlet holes opened on the inner side of Π-shaped pipe 44, blowing on the outer wall surface of the placement box 22; The surrounding air-blowing structure with multiple air outlets through the Π-shaped tube 44 allows for all-round convection heat dissipation on the outer wall of the placement box 22. Based on the original water circulation cooling, the air-cooled convection further removes residual heat from the outer wall of the placement box 22, achieving a dual heat dissipation effect combining water cooling and air cooling. This continuously reduces the operating temperature of the control box 1 and its core components. Combined with the internal interlayer water circulation, this forms a composite heat dissipation system that combines internal and external cooling, significantly improving overall heat dissipation efficiency and effectively solving the problem of severe heat accumulation during long-term operation of the equipment.
[0037] Example 6: Based on Example 5 above, as follows Figures 5-6 , Figures 8-10As shown, a second water outlet pipe 27 is also connected through the water intake tank 23. The output end of the second water outlet pipe 27 is connected through the air intake tank 8, and its connection position is located to the left of the rotating rod 28. A fixing block 30 is fixedly installed on the lower side wall of the air intake tank 8. A water passage gap is provided between the fixing block 30 and the inner wall of the left side of the air intake tank 8. A tailwater pipe is installed on the lower side of the air intake tank 8, and the tailwater pipe passes through the isolation plate 35. An second air outlet pipe 31 is connected through the right end of the air intake tank 8. The second air outlet pipe 31 passes through the isolation plate 35 and is fixedly connected to the inner wall of the left side of the control box 1. A first pipe 32 is rotatably connected through the second air outlet pipe 31. A jet pipe 33 is connected through the right end of the first pipe 32. A second pipe 34 is connected through the right end of the jet pipe 33. The second pipe 34 is rotatably connected to the control box 1. Several jet nozzles 53 are installed on the jet pipe 33.
[0038] The spray nozzle 53 is positioned towards the lower surface of the placement box 22, which can provide uniform low-temperature heat dissipation to the bottom of the placement box 22.
[0039] The working principle and beneficial effects of the above technical solution are as follows: the cooling water in the water intake box 23 can be sent into the air intake box 8 through the water outlet pipe 27. The water will flow down evenly to form a water curtain. The air passes through the water curtain to complete the full water-air heat exchange, effectively reducing the airflow temperature. The water flow after heat exchange enters the water passage gap between the fixed block 30 and the left inner wall of the air intake box 8, and is finally discharged through the tail water pipe. The low-temperature airflow in the air intake box 8 after being cooled by the water curtain is transported by the air outlet pipe 21 to the pipe 1 32, the jet pipe 33 and the pipe 2 34. Finally, it is sprayed out by several nozzles 53 on the jet pipe 33 to achieve heat dissipation at the bottom of the placement box 22. The water curtain-type water-air heat exchange structure has a large heat exchange contact area, which can quickly cool the circulating airflow. At the same time, the jet head 53 eliminates the heat dissipation blind spot at the bottom of the placement box 22. Combined with the previous side wall air cooling and sandwich water cooling structure, a water-air composite heat dissipation structure with full coverage of the top, sides and bottom is formed, making heat dissipation more efficient.
[0040] Example 7: Based on Example 6 above, as follows Figures 6-10 As shown, a gear 39 is fixedly mounted on the rotating rod 25. A gear 42 is meshed with the lower side of the gear 39. An installation block is fixedly mounted on the air intake box 8. The gear 42 is rotatably connected to the installation block. An extension rod 41 is fixedly mounted at the eccentric position on the left side of the gear 42. A square frame 40 is fitted around the extension rod 41. A drive rod 29 is fixedly mounted at the lower end of the square frame 40. The drive rod 29 slides downward through the isolation plate 35. A toothed plate 49 is fixedly mounted at the lower end of the drive rod 29. A gear 50 is fixedly mounted on the pipe 32. The gear 50 meshes with the toothed plate 49.
[0041] Preferably, a bevel gear 55 is fixedly installed on pipe 2 34, and bevel gear 2 54 is meshed with the upper end of bevel gear 1 55; the rotating pipe 14 rotates through the isolation plate 35, bevel gear 2 54 is fixedly installed on the rotating pipe 14, a hose 51 is connected through the air outlet pipe 2 31, the other end of the hose 51 is rotatably connected through the rotating pipe 14, water-absorbing cotton 36 is installed inside the rotating pipe 14, and an electric control valve 37 is also installed on the rotating pipe 14, which is electrically connected to the point control button 21; the rotating pipe 14 also has several air holes, which face the welding wire plate 5.
[0042] The working principle and beneficial effects of the above technical solution are as follows: When the rotating rod 25 rotates, it drives the gear 39 to rotate. The gear 39 drives the gear 42 to rotate, causing the extended rod 41 at the eccentric position of the gear 42 to make a circular motion. In conjunction with the square frame 40, the driving rod 29 is driven to slide up and down, thereby driving the toothed plate 49 to move up and down. The toothed plate 49, through meshing with the gear 50, drives the pipe 32 and the jet pipe 33 to swing back and forth as a whole, so that the jet head 53 blows air evenly to the lower surface of the placement box 22 in an oscillating manner to dissipate heat, further improving the uniformity of heat dissipation at the bottom.
[0043] In accordance with the structure of Embodiment 3, when the electric push rod 9 drives the clamping block 11 to move (the point control board 20 will contact the point control button 21 when it descends and rises), the point control board 20 touches the point control button 21, the circuit is turned on and the electric control valve 37 is triggered to open; at this time, the low-temperature airflow inside the second air outlet pipe 31 is introduced into the rotating pipe 14 through the hose 51, and after being dehumidified by the water-absorbing cotton 36, it is sprayed towards the wire bonding board 5 and the wire bonding assembly through the air holes of the rotating pipe 14 and the jet nozzle 17 on the corrugated hose 13, respectively, to blow and clean the wire bonding board 5, and to blow and dissipate heat in a directional manner on the wire bonding mechanism, so as to remove the residual heat generated by the welding operation in time. The rotating tube 14 can rotate to deliver air, removing fine welding slag and dust from the wire bonding board 5 (a first purging is performed before welding, and a second purging is performed after welding). The corrugated hose 13 can dissipate heat at specific points on the wire bonding assembly. Combined with the internal jacketed water cooling, all-area air cooling, and water curtain cooling structure, a comprehensive heat dissipation system is formed for the whole machine, effectively solving the problems of internal heat accumulation and high temperature operation of the wire bonding assembly during long-term operation.
[0044] Example 8: A welding method using a multi-axis linkage intelligent wire bonding device, comprising the following steps: S1: Place the workpiece to be welded on the welding wire plate 5, fix it with a vacuum suction cup, and place the welding wire at the welding position. S2: The control box drives the X-axis assembly, Y-axis assembly and Z-axis assembly to bring the wire bonding mechanism into position, the clamping block 11 clamps the workpiece and starts the cooling assembly; S3: The transducer drives the cutting tool to complete the welding. The cooling components work synchronously. After the welding is completed, all mechanisms reset and the workpiece is removed.
[0045] The working principle and beneficial effects of the above technical solution are as follows: the workpiece to be welded is placed on the welding plate 5, the vacuum suction cup is used to clamp and fix it, and the welding wire is placed in the welding position; the control box drives the X-axis assembly, Y-axis assembly and Z-axis assembly to drive the welding mechanism into position, the clamping block 11 clamps the workpiece and starts the cooling assembly; the transducer drives the cutting tool to complete the welding, the cooling assembly works synchronously, and after the welding is completed, each mechanism is reset and the workpiece is removed.
[0046] Negative pressure adsorption fixation effectively prevents workpiece loosening and displacement, providing a stable processing foundation for high-precision welding; intelligent linkage between welding and heat dissipation processes eliminates the need for manual intervention; multiple heat dissipation structures remove residual heat generated during equipment operation in real time, preventing heat accumulation and temperature rise during continuous operation, effectively improving the operational stability of continuous operation, extending the overall service life of the equipment, and better meeting the needs of long-term, high-precision wire welding operations.
[0047] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention.
Claims
1. A multi-axis linkage intelligent wire bonding equipment, characterized in that, The system includes a control box (1), on which are provided an X-axis assembly, a Y-axis assembly and a Z-axis assembly. The X-axis assembly is used to control the movement of the Y-axis assembly, and the Y-axis assembly is used to control the movement of the Z-axis assembly. The Z-axis assembly includes a moving block (4), on which is provided a wire bonding mechanism. The control box (1) is also provided with a wire bonding station. The control box (1) is provided with a cooling assembly, which includes a rotating tube (14). The rotating tube (14) extends upward out of the control box (1), and the upper end of the rotating tube (14) is connected to a corrugated hose (13). The output end of the corrugated hose (13) faces the wire bonding assembly. An isolation plate (35) is provided inside the control box (1). An installation groove is provided in the center of the isolation plate (35). A placement box (22) is fixedly installed in the installation groove. A channel is provided inside the placement box (22). An ultrasonic generator is provided inside the placement box (22). The ultrasonic generator is electrically connected to the ultrasonic transducer (18). The cooling component includes a drive motor (26). The drive motor (26) is fixedly installed on the left inner wall of the control box (1). A rotating rod (25) is fixedly connected to the right output end of the drive motor (26). A water suction box (23) is also fixedly installed on the upper inner wall of the control box (1). The rotating rod (25) can be rotatably extended into the water suction box (23). A rotating wheel (24) is fixedly installed at the right end of the rotating rod (25). A water suction pipe (38) and a water outlet pipe are connected through the water suction box (23). The water suction pipe (38) passes through the isolation plate (35). The water outlet pipe is connected through the placement box (22). An air intake box (8) is fixedly installed at the upper end of the isolation plate (35). An air intake pipe is connected to the left end of the air intake box (8). The air intake pipe extends out of the control box (1). A rotating rod (28) is rotatably installed on the air intake box (8). A bevel gear one (46) is fixedly installed at both the upper and lower ends of the rotating rod (28). A bevel gear two (43) is fixedly installed on the rotating rod (25). The bevel gear two (43) meshes with the upper bevel gear one (46). The lower bevel gear one (46) meshes with the bevel gear three (46). 47), a fan blade (48) is fixedly installed on the right end of the bevel gear three (47); a connecting block is fixedly installed symmetrically on the left and right sides of the placement box (22), and a vertical pipe (45) is fixedly installed on the side of the two connecting blocks that are far apart from each other. The vertical pipe (45) is connected to the upper and lower ends of the Π-shaped pipe (44). Several air outlets are opened on the side of the Π-shaped pipe (44) near the placement box (22); an air outlet pipe (52) is connected to the right end of the air inlet box (8), and the air outlet pipe (52) is connected to one of the Π-shaped pipes (44). A second water outlet pipe (27) is also connected through the water suction tank (23). The output end of the second water outlet pipe (27) is connected through the air intake box (8), and its connection position is located on the left side of the rotating rod (28). A fixing block (30) is fixedly installed on the lower side wall of the air intake box (8). A water passage gap is provided between the fixing block (30) and the inner wall of the left side of the air intake box (8). A tailwater pipe is installed on the lower side of the air intake box (8), and the tailwater pipe passes through the isolation plate (35). An air outlet pipe is connected through the right end of the air intake box (8). Second (31), the second air outlet pipe (31) passes through the isolation plate (35), and the second air outlet pipe (31) is fixedly connected to the inner wall of the left side of the control box (1). The second air outlet pipe (31) is rotatably connected to the first pipe (32). The right end of the first pipe (32) is connected to the jet pipe (33). The right end of the jet pipe (33) is connected to the second pipe (34). The second pipe (34) is rotatably connected to the control box (1). Several jet heads (53) are installed on the jet pipe (33).
2. The multi-axis linkage intelligent wire bonding equipment according to claim 1, characterized in that, The X-axis assembly includes two symmetrical fixed boxes (2), which are fixedly mounted on the upper surface of the control box (1). A moving groove is provided on the fixed box (2), and a drive component is provided inside the fixed box (2). The Y-axis assembly includes two symmetrical fixed plates (6), which extend through the moving groove into the fixed box (2). The drive component is used to drive the fixed plate (6) to move. The upper ends of the two fixed plates (6) are fixedly connected to the moving box (3). A sliding groove is provided on the lower surface of the moving box (3), and a moving block (4) is slidably mounted in the sliding groove. A drive component is provided inside the moving box (3).
3. The multi-axis linkage intelligent wire bonding equipment according to claim 2, characterized in that, The Z-axis assembly also includes a partition plate (16), which is fixedly installed at the lower end of the moving block (4). An electric push rod (9) is fixedly installed on the left side of the partition plate (16). A push rod is fixedly installed at the lower output end of the electric push rod (9). A clamping block (11) is fixedly installed at the lower end of the push rod. A mating box (10) is also fixedly installed on the left side of the partition plate (16). The push rod slides through the mating box (10). A point control plate (20) is fixedly installed on the push rod. A point control button (21) is fixedly installed on the inner wall of one side of the mating box (10). The point control plate (20) and the point control button (21) cooperate with each other.
4. The multi-axis linkage intelligent wire bonding equipment according to claim 3, characterized in that, The wire bonding mechanism includes an electric push rod 2 (15), which is fixedly installed on the right side of the dividing plate (16). An ultrasonic transducer (18) is fixedly installed on the lower output end of the electric push rod 2 (15), and a chopping knife (19) is installed on the lower side of the ultrasonic transducer (18). The wire bonding table includes a wire bonding box (7) and a wire bonding plate (5). The wire bonding box (7) is installed on the upper surface of the control box (1), and the wire bonding plate (5) is installed on the wire bonding box (7). Several vacuum suction cups are installed inside the wire bonding box (7), and several suction holes are opened on the wire bonding plate (5). The vacuum suction cups pass through the suction holes.
5. The multi-axis linkage intelligent wire bonding equipment according to claim 1, characterized in that, Gear 1 (39) is fixedly installed on the rotating rod (25). Gear 2 (42) is meshed with the lower side of gear 1 (39). Mounting block is fixedly installed on the air intake box (8). Gear 2 (42) is rotatably connected to the mounting block. Extending rod (41) is fixedly installed at the eccentric position on the left side of gear 2 (42). Square frame (40) is fitted around the periphery of the extending rod (41). Drive rod (29) is fixedly installed at the lower end of square frame (40). Drive rod (29) slides down through the isolation plate (35). Tooth plate (49) is fixedly installed at the lower end of drive rod (29). Gear 3 (50) is fixedly installed on pipe 1 (32). Gear 3 (50) is meshed with tooth plate (49).
6. The multi-axis linkage intelligent wire bonding equipment according to claim 1, characterized in that, A bevel gear 1 (55) is fixedly installed on pipe 2 (34), and bevel gear 2 (54) is meshed with the upper end of bevel gear 1 (55); the rotating pipe (14) rotates through the isolation plate (35), bevel gear 2 (54) is fixedly installed on the rotating pipe (14), a hose (51) is connected through the air outlet pipe 2 (31), the other end of the hose (51) is connected through the rotating pipe (14), a water-absorbing cotton (36) is installed inside the rotating pipe (14), an electric control valve (37) is also installed on the rotating pipe (14), the electric control valve (37) is electrically connected to the point control button (21); a number of air holes are also opened on the rotating pipe (14), and the number of air holes face the welding wire plate (5).
7. A welding method for a multi-axis linkage intelligent wire bonding device, wherein the welding is performed using the multi-axis linkage intelligent wire bonding device as described in any one of claims 1-6, characterized in that, Includes the following steps: S1: Place the workpiece to be welded on the welding wire plate (5), fix it with a vacuum suction cup, and place the welding wire at the welding position; S2: The control box drives the X-axis assembly, Y-axis assembly and Z-axis assembly to bring the wire bonding mechanism into place, the clamping block (11) clamps the workpiece and starts the cooling assembly; S3: The transducer drives the cutting tool to complete the welding. The cooling components work synchronously. After the welding is completed, all mechanisms reset and the workpiece is removed.
Citation Information
Patent Citations
Building board welding machine
CN119304487A
A welding device and method for centrifuge production
CN119747983A
Multi-shaft welding mechanism
CN221337077U