A processing device and a processing method for a shot blasting machine accessory
By designing an adjustable inner core mold structure, the problem of difficulty in adjusting the number of protrusions caused by the fixed setting of the inner core mold in the existing technology is solved. This achieves the effect of flexibly adjusting the number of shot distribution grooves and reducing equipment costs, and improves the forming stability of the shot distribution wheel.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- DAFENG SHEN DA MACHINERY MFG CO LTD
- Filing Date
- 2026-06-05
- Publication Date
- 2026-07-14
AI Technical Summary
The existing shot blasting machine has a fixed inner core mold, which makes it difficult to adjust the number of protrusions. Different numbers of molds need to be replaced, which increases equipment costs and makes the machine unstable.
It adopts an adjustable inner core mold structure, including core block, groove forming part and circumferential supplement part. Horizontal and longitudinal positioning is achieved by positioning cavity strip and slot system, and molding stability is improved by combining top cover and pull plate system.
It enables flexible adjustment of the number of shot distribution grooves according to needs, reduces the frequency and cost of mold replacement, and improves the forming effect and stability of the shot distribution wheel.
Smart Images

Figure CN122378049A_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of shot blasting machine parts processing, specifically a processing equipment and method for shot blasting machine parts. Background Technology
[0002] Shot blasting machines, as core equipment for surface cleaning and strengthening of workpieces in industries such as casting and machining, rely heavily on the processing quality of their core components for efficiency, processing accuracy, and operational stability. Among these components, the shot distribution wheel, a key and vulnerable part of the shot blasting assembly, plays a crucial role in receiving, pre-accelerating, and uniformly distributing the shot. It is essential for ensuring a regular shot trajectory and consistent impact force. During shot distribution wheel production, molds are typically used for forming. These molds include an upper mold and a lower mold, with an inner core mold placed between them. The upper mold, lower mold, and inner core mold form the wheel portion of the shot distribution wheel. Additionally, the inner core mold has protrusions at equal angles around its circumference to facilitate the formation of the shot distribution grooves on the circumference of the shot distribution wheel. However, the following defects still exist: The inner core mold is fixed, making it difficult to adjust the number of protrusions in its circumferential direction. During production, the inner core mold needs to be replaced depending on the number of shot-dividing grooves required on the shot-dividing wheel. This necessitates preparing various inner core molds with different numbers of protrusions. Furthermore, when damaged, the entire inner core mold needs to be replaced, resulting in high equipment costs. Summary of the Invention
[0003] In view of the above situation and to overcome the defects of the prior art, the present invention provides a processing equipment and processing method for shot blasting machine parts, which effectively solves the problems mentioned in the background art above.
[0004] To achieve the above objectives, the present invention provides the following technical solution: a processing equipment for shot blasting machine parts, including a lower mold, an upper mold at the top of the lower mold, and an inner core mold between the lower mold and the upper mold; The inner core mold includes a core block, and circumferential forming parts are provided at equal angles in the circumferential direction of the core block, wherein the circumferential forming parts include groove forming parts and circumferential supplementary parts; The circumferential supplementary component includes an arc plate. The arc plates, which are set at equal angles on the outside of the core block, are connected end to end to form a ring and are sleeved on the outside of the core block. An installation block is fixedly installed on the side of the arc plate close to the core block. An upper positioning groove is provided on the installation block. A first slot is provided on the inner wall of the side of the upper positioning groove away from the arc plate. The structure of the groove forming part is based on the circumferential supplementary part, and a protrusion is fixedly installed on the side of the arc plate away from the core block.
[0005] Preferably, the core block has mounting grooves at equal angles along its circumference, the mounting block is inserted into the mounting groove, the bottom end of the mounting groove has a lower positioning groove corresponding to the upper positioning groove, the top end of the core block has a top groove coaxially formed, and the inner walls on both sides of the top groove have symmetrical second slots.
[0006] Preferably, the lower mold includes a fixed cylinder, a support base is provided below the fixed cylinder, a connecting frame is symmetrically installed between the fixed cylinder and the support base, and a bottom positioning component is provided at the bottom of the fixed cylinder.
[0007] Preferably, the bottom positioning assembly includes a positioning element disposed at the bottom of the fixed cylinder, a pull plate disposed below the fixed cylinder, a hydraulic cylinder installed at the bottom of the support base, the output end of the hydraulic cylinder being fixedly connected to the bottom of the pull plate, and side pressure elements symmetrically disposed on both sides of the pull plate.
[0008] Preferably, the positioning element includes a positioning cavity strip fixedly installed at equal angles on the bottom wall of the fixed cylinder. The positioning cavity strip corresponds one-to-one with the lower positioning groove, and the inner cavity of the positioning cavity strip extends through to the bottom of the fixed cylinder. A vertical plate is movably installed inside the positioning cavity strip. The bottom end of the vertical plate is fixedly connected to a pull plate. A pull rod is symmetrically installed at the top end of the vertical plate, and a rack is fixedly installed at the bottom end of the pull rod.
[0009] Preferably, a pressure plate is provided above the vertical plate, and a fixing plate is provided between the pressure plate and the vertical plate. The fixing plate is fixedly installed on the inner wall of the positioning cavity strip. A guide rod is fixedly installed at the bottom end of the pressure plate and is slidably connected to the fixing plate. A first spring is installed between the pressure plate and the fixing plate. A first connecting rod is hinged to the bottom end of the pressure plate, and a first locking block is hinged to the other end of the first connecting rod. A first side guide groove is opened on the circumferential side of the positioning cavity strip near the fixed cylinder. The first locking block is slidably installed inside the first side guide groove. A compression cam is provided above the pressure plate. A rotating shaft is fixedly installed on the compression cam and is rotatably connected to the positioning cavity strip. Gears are symmetrically installed on the rotating shaft, and two racks are respectively meshed with two gears.
[0010] Preferably, the side pressure member includes side plates symmetrically installed on both sides of the pull plate, with positioning slots provided on the side plates and a side groove provided on one side of the positioning slots.
[0011] Preferably, the upper mold includes a top cover disposed above the fixed cylinder, an eccentrically mounted feed pipe on the top cover, a bottom block mounted at the bottom end of the top cover, the inner cavity of the bottom block communicating with the top of the top cover, second side guide grooves symmetrically opened on both sides of the bottom block, a push block movably mounted inside the bottom block, a second connecting rod symmetrically hinged at the bottom end of the push block, a second locking block hinged at the bottom end of the second connecting rod, two second locking blocks slidably mounted in two second side guide grooves respectively, a pressure plate fixedly mounted at the top end of the push block, a pressure cylinder fixedly mounted at the bottom end of the pressure plate, a second spring installed between the pressure plate and the top cover, and positioning pressure-bearing components symmetrically mounted on both sides of the pressure plate.
[0012] Preferably, the positioning and pressure-bearing component includes side arms symmetrically installed on both sides of the pressure plate. A positioning rod is fixedly installed at the bottom end of the side arm. A limiting groove is opened at the bottom end of the positioning rod. A rotating block is provided below the positioning rod. A limiting block is fixedly installed at the top end of the rotating block. The limiting block is rotatably connected to the limiting groove. A side block is fixedly installed on one side of the limiting block.
[0013] Preferably, a processing method for a shot blasting machine parts processing equipment is as follows: S1. Assemble the inner core mold: Select the groove forming part according to the number of grooves on the shot separating wheel, and install the groove forming part and the circumferential supplement part on the outside of the core block; S2. Install the inner core mold: Install the assembled inner core mold into the inside of the fixed cylinder according to the positioning cavity strip; S3. Install the upper mold: Install the top cover on the top of the fixed cylinder, insert the two positioning rods into the two positioning slots, and rotate the rotating block to make the side block and the side slot misaligned; S4. Downward tensioning: The hydraulic cylinder pulls the plate downward, firstly causing the first locking block to engage in the first locking groove, secondly pressing the top cover and the fixed cylinder together, and thirdly engaging the second locking block in the second locking groove, so that a mold cavity is formed between the fixed cylinder, the top cover and the inner core mold. S5. Molding: The molten metal is fed into the mold cavity through the feed pipe. After the molten metal cools and solidifies, the mold is disassembled and the material is unloaded.
[0014] Compared with the prior art, the beneficial effects of the present invention are: This invention uses a core block with circumferentially oriented forming parts at equal angles. The circumferential forming parts include groove forming parts and circumferential supplementary parts. This allows for adjustment of the shot distribution groove setting based on the number of groove forming parts used. The groove forming parts and the circumferential supplementary parts form a closed loop outside the core block, improving the shot distribution wheel forming effect and facilitating replacement when damaged, thus saving costs. This invention uses positioning cavity strips set at equal angles on the bottom wall of a fixed cylinder. After the inner core mold is installed, the positioning cavity strips are inserted into the corresponding lower and upper positioning grooves to achieve horizontal positioning of the core block and each circumferential forming part. When the pull plate pulls each vertical plate downward, it can push the first locking block into the corresponding first locking groove to achieve longitudinal positioning of the core block and each circumferential forming part, thereby improving the stability of the shot-forming wheel. This invention, when the pull plate pulls each vertical plate downward, can push the first locking block into the corresponding first locking slot, thereby achieving longitudinal positioning of the core block and each circumferential forming part. At the same time, the first locking block generates pressure on the mounting block towards the circumferential side of the fixed cylinder, improving the tightness between the arc plate and the outer wall of the core block, and improving the forming effect of the shot-forming wheel. In this invention, the top cover is installed on the top of the fixed cylinder, so that a mold cavity is formed between the fixed cylinder, the top cover and the inner core mold. The protrusion is in close contact with the inner wall of the fixed cylinder, which facilitates the formation of the shot distribution groove, while the bottom block is inserted into the top groove, which facilitates the formation of the shot inlet. In this invention, during top cover installation, two positioning rods are inserted into two positioning slots respectively, and the rotating block is rotated to a position where the side block and the side slot are misaligned. When the pull plate moves down, it pulls the top cover and presses it against the top of the fixed cylinder, improving the forming stability of the shot distribution wheel. At the same time, it pushes the push block to move downward, so that the second locking block is locked into the second locking slot, and the core block and the top cover are locked together and fixed, further improving the forming stability of the shot distribution wheel. Attached Figure Description
[0015] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used together with the embodiments of the invention to explain the invention and do not constitute a limitation thereof.
[0016] In the attached diagram: Figure 1 This is a schematic diagram of the processing equipment for the shot blasting machine accessories of the present invention; Figure 2 This is an exploded structural diagram of the lower mold, upper mold, and inner core mold of the present invention; Figure 3 This is a schematic diagram of the mold structure of the present invention; Figure 4 For the present invention Figure 3 Enlarged view of point A in the middle; Figure 5 For the present invention Figure 3 Enlarged view at point B in the middle; Figure 6 This is a schematic diagram of the mold structure of the present invention; Figure 7 This is a schematic diagram of the positioning and pressure-bearing component structure of the present invention; Figure 8 This is a schematic diagram of the inner core mold structure of the present invention; Figure 9 This is a schematic diagram of the circumferentially molded part structure of the present invention; Figure 10 This is a schematic diagram of the core block structure of the present invention; Figure 11 This is a schematic diagram of the pelletizing wheel structure after molding according to the present invention; In the diagram: 1. Lower mold; 11. Fixed cylinder; 12. Support base; 13. Connecting frame; 14. Bottom positioning assembly; 141. Positioning component; 1411. Positioning cavity strip; 1412. Pressure plate; 1413. Fixed plate; 1414. Guide rod; 1415. First spring; 1416. First side guide groove; 1417. First locking block; 1418. First connecting rod; 1419. Extrusion cam; 14110. Rotating shaft; 14111. Gear; 14112. Rack; 14113. Vertical plate; 14114. Pull rod; 142. Pull plate; 143. Hydraulic cylinder; 144. Side pressure component; 1441. Side plate; 1442. Positioning slot; 1443. Side groove; 2. Upper mold; 21. Top 21. Cover; 22. Feed pipe; 23. Bottom block; 24. Second side guide groove; 25. Push block; 26. Second locking block; 27. Second connecting rod; 28. Pressing plate; 29. Positioning pressure component; 291. Side arm; 292. Positioning insert rod; 293. Limiting rotating groove; 294. Rotating block; 295. Limiting rotating block; 296. Side block; 210. Pressing cylinder; 211. Second spring; 3. Inner core mold; 31. Core block; 32. Circumferential forming component; 32a. Groove forming component; 32b. Circumferential supplementary component; 321. Arc plate; 322. Mounting block; 323. Upper positioning groove; 324. First locking groove; 325. Protrusion; 33. Mounting groove; 34. Lower positioning groove; 35. Top groove; 36. Second locking groove. Detailed Implementation
[0017] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.
[0018] Example 1, by Figures 1-2 The present invention relates to a processing equipment for shot blasting machine parts, including a lower mold 1, an upper mold 2 provided at the top of the lower mold 1, and an inner core mold 3 provided between the lower mold 1 and the upper mold 2. Depend on Figures 8-10The inner core mold 3 includes a core block 31. Circumferential forming parts 32 are arranged at equal angles around the core block 31. The circumferential forming parts 32 include a groove forming part 32a and a circumferential supplementary part 32b. The circumferential supplementary part 32b includes an arc plate 321. The arc plate 321, arranged at equal angles on the outside of the core block 31, is connected end-to-end to form a ring and is fitted onto the outside of the core block 31. A mounting block 322 is fixedly installed on the side of the arc plate 321 closest to the core block 31. An upper positioning groove 323 is provided on the mounting block 322. A first slot 324 is provided on the inner wall of the side of the upper positioning groove 323 away from the arc plate 321. The structure of the groove forming part 32a is based on the circumferential supplementary part 32b, with the arc plate 321 fixed on the side away from the core block 31. The core block 31 is equipped with a protrusion 325. An installation groove 33 is formed at equal angles on the circumference of the core block 31. The installation block 322 is inserted into the installation groove 33. A lower positioning groove 34 is formed at the bottom of the installation groove 33, corresponding to the upper positioning groove 323. A top groove 35 is coaxially formed at the top of the core block 31. Second slots 36 are symmetrically formed on the inner walls of both sides of the top groove 35. Circumferential forming parts 32 are set at equal angles on the circumference of the core block 31. The circumferential forming parts 32 include groove forming parts 32a and circumferential supplementary parts 32b. The setting of the shot distribution groove is adjusted by using different numbers of groove forming parts 32a. The groove forming parts 32a and the circumferential supplementary parts 32b form a closed loop outside the core block 31, improving the shot distribution wheel forming effect.
[0019] Depend on Figures 3-5 As shown, the lower mold 1 includes a fixed cylinder 11, a support base 12 is provided below the fixed cylinder 11, a connecting frame 13 is symmetrically installed between the fixed cylinder 11 and the support base 12, and a bottom positioning component 14 is provided at the bottom of the fixed cylinder 11. The bottom positioning assembly 14 includes a positioning member 141 disposed at the bottom of the fixed cylinder 11, a pull plate 142 disposed below the fixed cylinder 11, a hydraulic cylinder 143 mounted at the bottom of the support base 12, the output end of the hydraulic cylinder 143 being fixedly connected to the bottom of the pull plate 142, and side pressure members 144 symmetrically disposed on both sides of the pull plate 142. The positioning component 141 includes a positioning cavity strip 1411 fixedly installed at equal angles on the inner bottom wall of the fixed cylinder 11. The positioning cavity strip 1411 corresponds one-to-one with the lower positioning groove 34, and the inner cavity of the positioning cavity strip 1411 extends to the bottom of the fixed cylinder 11. A vertical plate 14113 is movably installed inside the positioning cavity strip 1411. The bottom end of the vertical plate 14113 is fixedly connected to the pull plate 142. A pull rod 14114 is symmetrically installed at the top end of the vertical plate 14113. A rack 14112 is fixedly installed at the bottom end of the pull rod 14114. A pressure plate 1412 is provided above the vertical plate 14113. A fixing plate 1413 is provided between the pressure plate 1412 and the vertical plate 14113. The fixing plate 1413 is fixedly installed on the inner wall of the positioning cavity strip 1411. A guide rod 1414 is fixedly installed at the bottom end of the pressure plate 1412. The guide rod 1414 is slidably connected to the fixing plate 1413. A first spring 1415 is installed between the pressure plate 1412 and the fixing plate 1413. A first connecting rod 1418 is hinged to the bottom end of the pressure plate 1412. A first locking block 1417 is hinged to the other end of the first connecting rod 1418. The positioning cavity strip 1411 is circumferentially open to one side near the fixed cylinder 11. A first side guide groove 1416 is provided, and a first locking block 1417 is slidably installed inside the first side guide groove 1416. A pressing cam 1419 is provided above the pressure plate 1412, and a rotating shaft 14110 is fixedly installed on the pressing cam 1419. The rotating shaft 14110 is rotatably connected to the positioning cavity strip 1411. Gears 14111 are symmetrically installed on the rotating shaft 14110, and two racks 14112 are respectively meshed with the two gears 14111. Positioning cavity strips 1411 are provided at equal angles on the inner bottom wall of the fixed cylinder 11. After the inner core mold 3 is installed, the positioning cavity strips 1411 are positioned accordingly. Inserted into the corresponding lower positioning groove 34 and upper positioning groove 323, the core block 31 and each circumferential forming part 32 are horizontally positioned. When the pull plate 142 pulls each vertical plate 14113 downward, it can push the first locking block 1417 into the corresponding first locking groove 324, thereby achieving longitudinal positioning of the core block 31 and each circumferential forming part 32, improving the stability of the shot-separating wheel forming. At the same time, the first locking block 1417 generates pressure on the mounting block 322 towards the circumferential side of the fixed cylinder 11, improving the tightness between the arc plate 321 and the outer wall of the core block 31, and improving the shot-separating wheel forming effect. The side pressure member 144 includes side plates 1441 symmetrically installed on both sides of the pull plate 142. The side plates 1441 are provided with positioning slots 1442, and a side groove 1443 is provided on one side of the positioning slots 1442.
[0020] Depend on Figures 6-7The upper mold 2 includes a top cover 21 disposed above the fixed cylinder 11. A feed pipe 22 is eccentrically mounted on the top cover 21. A bottom block 23 is mounted on the bottom end of the top cover 21. A mold cavity is formed between the fixed cylinder 11, the top cover 21, and the inner core mold 3. The protrusion 325 is tightly attached to the inner wall of the fixed cylinder 11 to facilitate the formation of the shot chute. The bottom block 23 is inserted into the top groove 35 to facilitate the formation of the shot inlet. The inner cavity of the bottom block 23 is connected to the top of the top cover 21. Second side guide grooves are symmetrically opened on both sides of the bottom block 23. 24. A push block 25 is movably installed inside the bottom block 23. A second connecting rod 27 is symmetrically hinged to the bottom end of the push block 25. A second locking block 26 is hinged to the bottom end of the second connecting rod 27. The two second locking blocks 26 are slidably installed in the two second side guide grooves 24 respectively. A pressure plate 28 is fixedly installed at the top of the push block 25. A pressure cylinder 210 is fixedly installed at the bottom end of the pressure plate 28. A second spring 211 is installed between the pressure plate 28 and the top cover 21. Positioning pressure-bearing components 29 are symmetrically installed on both sides of the pressure plate 28. The positioning and pressure-bearing component 29 includes side arms 291 symmetrically installed on both sides of the pressure plate 28. A positioning rod 292 is fixedly installed at the bottom end of the side arm 291. A limiting groove 293 is formed at the bottom end of the positioning rod 292. A rotating block 294 is provided below the positioning rod 292. A limiting block 295 is fixedly installed at the top end of the rotating block 294. The limiting block 295 is rotatably connected to the limiting groove 293. A side block 296 is fixedly installed on one side of the limiting block 295. The top cover 21 is installed... At the same time, the two positioning rods 292 are inserted into the two positioning slots 1442 respectively, and the rotating block 294 is rotated to the position where the side block 296 and the side groove 1443 are misaligned. When the pull plate 142 moves down, it pulls the top cover 21 and the top of the fixed cylinder 11 to press together, thereby improving the forming stability of the shot distribution wheel. At the same time, it pushes the push block 25 to move down, so that the second locking block 26 is locked into the second locking groove 36, thereby locking and fixing the core block 31 and the top cover 21, and further improving the forming stability of the shot distribution wheel.
[0021] Working principle: During use, the core block 31 is adjusted according to the number of shot-separating grooves required on the shot-separating wheel. In this application, the core block 31 has eight circumferential mounting grooves 33, which can produce shot-separating wheels with 2, 4, and 8 shot-separating grooves. When the shot-separating wheel has 2 shot-separating grooves, 2 groove forming parts 32a and 6 circumferential supplementary parts 32b are selected for installation. When the shot-separating wheel has 4 shot-separating grooves, 4 groove forming parts 32a and 4 circumferential supplementary parts 32b are selected for installation. When the shot-separating wheel has 8 shot-separating grooves, 8 groove forming parts 32a are selected for installation, so that the groove forming parts 32a can be set at equal angles on the outside of the core block 31 to achieve equal angle setting of the shot-separating grooves. After selection, the mounting block 322 on the arc plate 321 is inserted into the mounting groove 33 in the circumferential direction of the core block 31, so that the arc plate 321 is in close contact with the outer wall of the core block 31, thereby connecting the arc plates 321 in the circumferential direction of the core block 31 end to end to form a cylindrical shape, which is tightly attached to the outside of the core block 31. After installation, the core block 31 is positioned according to the corresponding positions of the lower positioning groove 34 and the positioning cavity strip 1411. The inner core mold 3 is then placed into the fixed cylinder 11, so that the positioning cavity strip 1411 is inserted into the lower positioning groove 34 and the upper positioning groove 323 on the mounting block 322 in the mounting groove 33, thereby positioning and fixing the core block 31 and each circumferential forming part 32, and completing the installation. Then, a top cover 21 is installed on the top of the fixed cylinder 11, so that the bottom block 23 at the bottom of the top cover 21 is inserted into the top groove 35 at the top of the core block 31, and the positioning rods 292 on both sides are inserted into the positioning slots 1442 of the side plates 1441 on both sides of the pull plate 142. When the rotating block 294 passes through the positioning slot 1442, the side block 296 needs to be rotated to the position corresponding to the side groove 1443. After installation, the rotating block 294 is rotated so that the side block 296 is rotated to the position offset from the side groove 1443. Then, the hydraulic cylinder 143 is activated, pulling the pull plate 142 downwards, resulting in the following actions: First, the vertical plate 14113 is pulled downward, which in turn pulls the rack 14112 downward. Since the rack 14112 is meshed with the gear 14111, it drives the extrusion cam 1419 to rotate and push the pressure plate 1412 downward. Then, through the first connecting rod 1418, the first locking block 1417 is pushed outward, so that the first locking block 1417 is locked into the first locking groove 324, thereby achieving longitudinal positioning of the core block 31 and each circumferential forming part 32. In addition, pressure is generated on the mounting block 322 towards the axis of the core block 31, so that the arc plate 321 can be tightly attached to the outer wall of the core block 31. In addition, since the side block 296 is misaligned with the side groove 1443, when the pull plate 142 moves downward, it exerts downward pressure on the side block 296, which in turn pulls the pressing plate 28 downward. After the bottom wall of the pressing cylinder 210 contacts the top wall of the top cover 21, it exerts downward pressure on the top cover 21, pressing the top cover 21 and the fixed cylinder 11 together. At the same time, the push block 25 moves downward along the bottom block 23, and pushes the two second locking blocks 26 outward through the two second connecting rods 27 to lock into the second locking groove 36, thereby locking and fixing the top cover 21 and the core block 31, improving the tightness of the connection and improving the molding effect. After the mold is assembled, molten metal is introduced into the mold through the feed pipe 22. The molten metal cools and solidifies inside the mold. The presence of the bottom block 23 forms a shot inlet on the workpiece, and the presence of each protrusion 325 forms a shot distribution groove on the workpiece. Finally, the hydraulic cylinder 143 drives the pull plate 142 to move upward and rotates the rotating block 294 to the position where the side block 296 corresponds to the side groove 1443. The lower mold 1, the upper mold 2, and the inner core mold 3 are then disassembled, and the cooled and solidified shot distribution wheel can be taken out.
[0022] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0023] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A processing equipment for shot blasting machine parts, comprising a lower mold (1), characterized in that: The upper mold (2) is provided at the top of the lower mold (1), and an inner core mold (3) is provided between the lower mold (1) and the upper mold (2). The inner core mold (3) includes a core block (31), and circumferential forming parts (32) are provided at equal angles in the circumferential direction of the core block (31), wherein the circumferential forming parts (32) include a groove forming part (32a) and a circumferential supplementary part (32b). The circumferential supplement (32b) includes an arc plate (321). The arc plates (321) are set at equal angles on the outside of the core block (31) and connected end to end to form a ring. The arc plates (321) are sleeved on the outside of the core block (31). An installation block (322) is fixedly installed on the side of the arc plate (321) close to the core block (31). An upper positioning groove (323) is provided on the installation block (322). A first slot (324) is provided on the inner wall of the side of the upper positioning groove (323) away from the arc plate (321). The structure of the groove forming part (32a) is based on the circumferential supplement part (32b), and a protrusion (325) is fixedly installed on the side of the arc plate (321) away from the core block (31).
2. The processing equipment for shot blasting machine parts according to claim 1, characterized in that: The core block (31) has an installation groove (33) at equal angles in the circumferential direction. The installation block (322) is inserted into the installation groove (33). The bottom end of the installation groove (33) has a lower positioning groove (34) which corresponds to the upper positioning groove (323). The top end of the core block (31) has a top groove (35) coaxially. The inner walls on both sides of the top groove (35) have symmetrical second slots (36).
3. The processing equipment for shot blasting machine parts according to claim 1, characterized in that: The lower mold (1) includes a fixed cylinder (11), a support base (12) is provided below the fixed cylinder (11), a connecting frame (13) is symmetrically installed between the fixed cylinder (11) and the support base (12), and a bottom positioning component (14) is provided at the bottom of the fixed cylinder (11).
4. The processing equipment for shot blasting machine parts according to claim 3, characterized in that: The bottom positioning component (14) includes a positioning element (141) disposed at the bottom of the fixed cylinder (11), a pull plate (142) disposed below the fixed cylinder (11), a hydraulic cylinder (143) installed at the bottom of the support base (12), the output end of the hydraulic cylinder (143) being fixedly connected to the bottom of the pull plate (142), and side pressure elements (144) symmetrically disposed on both sides of the pull plate (142).
5. The processing equipment for shot blasting machine parts according to claim 4, characterized in that: The positioning component (141) includes a positioning cavity strip (1411) that is fixedly installed at equal angles on the bottom wall of the fixed cylinder (11). The positioning cavity strip (1411) corresponds one-to-one with the lower positioning groove (34), and the inner cavity of the positioning cavity strip (1411) extends to the bottom of the fixed cylinder (11). A vertical plate (14113) is movably installed inside the positioning cavity strip (14111). The bottom end of the vertical plate (14113) is fixedly connected to the pull plate (142). A pull rod (14114) is symmetrically installed at the top end of the vertical plate (14113), and a rack (14112) is fixedly installed at the bottom end of the pull rod (14114).
6. The processing equipment for shot blasting machine parts according to claim 5, characterized in that: A pressure plate (1412) is provided above the vertical plate (14113). A fixing plate (1413) is provided between the pressure plate (1412) and the vertical plate (14113). The fixing plate (1413) is fixedly installed on the inner wall of the positioning cavity strip (1411). A guide rod (1414) is fixedly installed at the bottom end of the pressure plate (1412). The guide rod (1414) is slidably connected to the fixing plate (1413). A first spring (1415) is installed between the pressure plate (1412) and the fixing plate (1413). A first connecting rod (1418) is hinged to the bottom end of the pressure plate (1412). The other end of the first connecting rod (1418) A first locking block (1417) is hinged and installed. A first side guide groove (1416) is opened on the circumferential side of the positioning cavity strip (1411) near the fixed cylinder (11). The first locking block (1417) is slidably installed inside the first side guide groove (1416). A pressing cam (1419) is provided above the pressure plate (1412). A rotating shaft (14110) is fixedly installed on the pressing cam (1419). The rotating shaft (14110) is rotatably connected to the positioning cavity strip (1411). Gears (14111) are symmetrically installed on the rotating shaft (14110). Two racks (14112) are respectively meshed with two gears (14111).
7. The processing equipment for shot blasting machine parts according to claim 4, characterized in that: The side pressure member (144) includes side plates (1441) symmetrically installed on both sides of the pull plate (142), and a positioning slot (1442) is provided on the side plate (1441), and a side groove (1443) is provided on one side of the positioning slot (1442).
8. The processing equipment for shot blasting machine parts according to claim 1, characterized in that: The upper mold (2) includes a top cover (21) disposed above the fixed cylinder (11), an eccentrically mounted feed pipe (22) on the top cover (21), a bottom block (23) mounted at the bottom end of the top cover (21), the inner cavity of the bottom block (23) communicating with the top of the top cover (21), a second side guide groove (24) symmetrically opened on both sides of the bottom block (23), a push block (25) movably mounted inside the bottom block (23), and a second connecting rod symmetrically hinged at the bottom end of the push block (25). The bottom end of the rod (27) is hinged to a second locking block (26). The two second locking blocks (26) are slidably installed in the two second side guide grooves (24). The top end of the push block (25) is fixedly installed with a pressure plate (28). The bottom end of the pressure plate (28) is fixedly installed with a pressing cylinder (210). A second spring (211) is installed between the pressure plate (28) and the top cover (21). Positioning pressure-bearing components (29) are symmetrically installed on both sides of the pressure plate (28).
9. The processing equipment for shot blasting machine parts according to claim 8, characterized in that: The positioning pressure component (29) includes side arms (291) symmetrically installed on both sides of the pressure plate (28). A positioning rod (292) is fixedly installed at the bottom end of the side arm (291). A limiting groove (293) is opened at the bottom end of the positioning rod (292). A rotating block (294) is provided below the positioning rod (292). A limiting block (295) is fixedly installed at the top end of the rotating block (294). The limiting block (295) is rotatably connected to the limiting groove (293). A side block (296) is fixedly installed on one side of the limiting block (295).
10. A processing method for a shot blasting machine accessory processing equipment according to any one of claims 1-9, characterized in that, The processing method is as follows: S1. Assemble the inner core mold (3): Select the groove forming part (32a) according to the number of grooves on the ball dividing wheel, and install the groove forming part (32a) and the circumferential supplement part (32b) on the outside of the core block (31); S2. Install the inner core mold (3): Install the assembled inner core mold (3) into the fixed cylinder (11) according to the positioning cavity strip (1411); S3. Install the upper mold (2): Install the top cover (21) on the top of the fixed cylinder (11), insert the two positioning rods (292) into the two positioning slots (1442), and rotate the rotating block (294) so that the side block (296) is offset from the side groove (1443); S4, Lowering and tightening: The hydraulic cylinder (143) pulls the pull plate (142) downward, firstly causing the first locking block (1417) to be locked into the first locking groove (324), secondly causing the top cover (21) to be pressed against the fixed cylinder (11), and thirdly causing the second locking block (26) to be locked into the second locking groove (36), so that a mold cavity is formed between the fixed cylinder (11), the top cover (21) and the inner core mold (3); S5. Molding: The molten metal is fed into the mold cavity through the feed pipe (22). After the molten metal cools and solidifies, the mold is disassembled and the material is unloaded.