Method for resistance spot welding of zinc-coated high-strength steel

By employing a single-pulse current pre-welding method and a gradually increasing multi-pulse current main welding method in resistance spot welding of galvanized high-strength steel, the problem of easy formation of liquid metal brittle cracks in resistance welding of galvanized high-strength steel has been solved, achieving high-strength and stable weld points, which are suitable for automobile body manufacturing.

CN122378221APending Publication Date: 2026-07-14NIO TECH ANHUI CO LTD +1

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
NIO TECH ANHUI CO LTD
Filing Date
2026-06-15
Publication Date
2026-07-14

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Abstract

This invention relates to the field of welding technology, specifically providing a resistance spot welding method for galvanized high-strength steel, aiming to solve the problem of easy formation of liquid metal brittle cracks in existing resistance welding methods for galvanized high-strength steel. To this end, the resistance spot welding method for galvanized high-strength steel of this invention includes the following steps: pre-welding the galvanized high-strength steel sheet using a single-pulse current, causing the galvanized layer in the contact area between the galvanized high-strength steel sheet and the welding electrode to melt into liquid zinc, and using the pressure applied to the galvanized high-strength steel sheet by the welding electrode to expel some of the liquid zinc from the contact area; performing the main welding of the galvanized high-strength steel sheet using a gradually increasing multi-pulse current, to reduce the temperature of the contact area between the galvanized high-strength steel sheet and the welding electrode through the cooling interval between the pulse currents of the gradually increasing multi-pulse current; the initial current value of the gradually increasing multi-pulse current is greater than the current value of the single-pulse current. This resistance welding method can effectively suppress the formation of zinc-induced liquid metal brittle cracks and improve welding stability.
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