一种基于尺寸差异的烟梗加工方法

By using precise grading based on length and diameter and optimizing differentiated processes, the problem of uneven tobacco stem re-permeability was solved, the whole stem rate and moisture content stability were improved, and precise control of tobacco stem processing was achieved.

CN122397955APending Publication Date: 2026-07-17CHINA TOBACCO GUANGDONG IND
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
CHINA TOBACCO GUANGDONG IND
Filing Date
2026-06-02
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing tobacco stem pretreatment processes suffer from uneven re-permeability due to a mixture of stem lengths and thicknesses, and lack unified quantitative standards and online detection and closed-loop control, resulting in high stem breakage rate, low whole-shred rate, high energy consumption, and large quality fluctuations.

Method used

Based on the precise grading of tobacco stems using both length and diameter dimensions, a quantitative characterization system for the degree of re-permeability is established. Through differentiated stem washing, storage, and steaming processes, combined with parameter compensation using mathematical models, closed-loop control is achieved.

Benefits of technology

It improved the uniformity of the reflow of the stem fibers, reduced the breakage rate, increased the whole fiber rate, stabilized the moisture content, and achieved precise controllability of the process.

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Abstract

本发明提供了一种基于尺寸差异的烟梗加工方法,所述烟梗加工方法包括以下步骤:(1)将烟梗划分不同等级;(2)按分别的参数依次进行洗梗、蒸梗、贮梗;(3)贮梗完成后检测计算RTI,若符合要求则按照步骤(2)参数进行加工;若不符合要求则修正洗梗时间和 / 或蒸梗温度,再次进行洗梗、蒸梗、贮梗;(4)对不符合要求的烟梗重复步骤(3)直至符合要求,将修正后的参数确定为后续加工的设定参数;计算得到最优贮梗时间。本发明提供的方法基于长度和直径双维度对烟梗进行精准分级,并建立烟梗尺寸与回透程度的定量表征体系,针对不同尺寸等级匹配差异化工艺,降低了造碎率,提升了整丝率,稳定了含水率。
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