一种面向极端冶炼环境的特种机器人扒渣系统

By constructing a slag removal system that is adapted to extreme environments, enables multi-physics perception and decision-making, collaborative execution, and human-machine collaborative management, the problems of inaccurate perception and decision-making and insufficient force-position hybrid control of robots in high-temperature and dusty environments during smelting have been solved, achieving efficient and safe slag removal operations.

CN122400547APending Publication Date: 2026-07-17ZHUZHOU FLASHLIGHT IND FURNACE
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
ZHUZHOU FLASHLIGHT IND FURNACE
Filing Date
2026-06-18
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing technologies for slag removal operations in iron and steel metallurgy and non-ferrous metal smelting suffer from problems such as high-temperature radiation, high dust concentration, and corrosive gas environments, resulting in inaccurate robot perception and decision-making, a lack of force-position hybrid control and process iteration capabilities, leading to high safety risks, difficulty in standardizing quality control, and low production efficiency.

Method used

An extreme environment adaptation and protection unit is constructed, which forms a stable working environment through active cooling and positive pressure air curtain isolation, and establishes redundant communication links to ensure data transmission reliability; the perception and decision-making unit constructs a three-dimensional model of the molten pool through multi-physics field perception data, and generates a slag removal path by calling the metallurgical process knowledge graph; the collaborative execution unit adjusts the slag removal depth and speed in real time, and the human-machine collaborative control unit optimizes the operation parameters through simulation verification.

Benefits of technology

It enables robots to accurately perceive and make autonomous decisions in extreme smelting environments, improving the accuracy and consistency of slag removal operations, ensuring the stable operation of robots, and improving the production efficiency and safety of the smelting process.

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Abstract

本发明涉及一种面向极端冶炼环境的特种机器人扒渣系统,属于冶炼特种机器人工作技术领域。其中,极端环境适配防护单元获取冶炼环境工况参数,执行主动冷却与正压气幕隔离,构建高可靠通信通道;感知与决策单元获取多物理场感知数据,执行时空对齐与特征级融合,构建熔池三维作业场景模型,调用冶金工艺知识图谱与扒渣专家规则库生成扒渣作业路径与作业决策指令;协同执行单元根据作业决策指令驱动机器人执行扒渣动作,通过多机协同策略执行与浇注机器人集群的任务协商与节拍调度;人机协同管控单元通过物理仿真引擎执行扒渣轨迹仿真预验证,挖掘作业参数与扒渣效果的关联规则并更新专家规则库。实现极端环境下扒渣作业的智能感知、执行与优化。
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