一种用于储能水罐倒装的专用胀圈及其制备工艺

By combining zirconium-modified aluminum phosphate gel with silicon nitride magnesium powder and composite nano silica, a high-strength inorganic cross-linked skeleton and a continuous dense protective layer are constructed, which solves the problem of insufficient strength and wear resistance of the inverted expansion ring of the energy storage water tank, and achieves high stability and long service life of the expansion ring.

CN122400569APending Publication Date: 2026-07-17CHINA THIRD METALLURGICAL GRP

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
CHINA THIRD METALLURGICAL GRP
Filing Date
2026-06-18
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing inverted expansion rings for energy storage water tanks are insufficient in terms of strength, rigidity, and wear resistance, and the coating has poor compatibility with the substrate interface, resulting in limited overall load-bearing capacity and service life.

Method used

A combination of zirconium-modified aluminum phosphate adhesive, silicon nitride magnesium powder, and composite nano-silica is used to construct a high-strength inorganic cross-linked framework through Zr-OP, Si-OP, and Si-O-Al covalent bonds. This framework is then combined with composite nano-silica and epoxy resin to form a continuous and dense protective layer, achieving a tight bond between the coating and the substrate.

Benefits of technology

It significantly improves the tensile strength, yield strength, and Rockwell hardness of the expansion ring, reduces plastic deformation and coating peeling during friction, enhances long-term wear resistance, and ensures the stability of the inverted installation of the energy storage tank and the service life of the equipment.

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Abstract

本发明公开有一种用于储能水罐倒装的专用胀圈及其制备工艺,属于金属加工技术领域,主要针对用于储能水罐倒装的专用胀圈的刚性、强度和耐磨性能有待进一步提高的技术问题,是将金属粉末与润滑剂混合均匀后加入磷酸铝胶溶液混合均匀得到膏体,然后装入胀圈模具中压制成胀圈生坯,接着对胀圈生坯进行烧结,烧结结束后进行表面处理,最后在胀圈坯体表面喷涂一层防护层涂料,干燥后,得到用于储能水罐倒装的专用胀圈,本发明是通过制备得到的磷酸铝胶在胚体内部的交联和防护层涂料与坯体外部的结合,进一步的提高用于储能水罐倒装的专用胀圈的刚性、强度和耐磨性能。
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