一种可用于9Ni钢薄板全位置焊接的低气孔敏感性电焊条

By adding specific elements and components to the core and flux coating, the porosity sensitivity problem during the welding of 9Ni steel thin plates was solved, achieving efficient and stable welding results with good weld formation and excellent low-temperature toughness of the joint.

CN122400899APending Publication Date: 2026-07-17CHINA SHIPBUILDING INDUSTRY CORPORATION NO725 RESEARCH INSTITUTE
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
CHINA SHIPBUILDING INDUSTRY CORPORATION NO725 RESEARCH INSTITUTE
Filing Date
2026-06-12
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing nickel-based welding materials have high porosity sensitivity when welding 9Ni steel thin plates, resulting in low flaw detection pass rate, increased welding efficiency and cost. The main reasons are small heat capacity, fast heat dissipation, difficulty in gas escape, low welding current and poor protection effect.

Method used

The design combines a core and a coating. Ti and rare earth Ce are added to the core for deoxidation, while Al, Mg and rare earth components are added to the coating. Gases are released through carbonates and fluorides at different decomposition temperatures, forming a stable gas shield. Combined with manganese monoxide and fluorides, porosity sensitivity is reduced.

Benefits of technology

It improves all-position welding controllability, reduces porosity sensitivity, enhances arc stability and weld formation, strengthens the deposited metal, and achieves a joint low-temperature toughness of over 90J with good matching performance.

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Abstract

本发明涉及焊接材料技术领域,尤其涉及一种可用于9Ni钢薄板全位置焊接的低气孔敏感性电焊条。一种可用于9Ni钢薄板全位置焊接的低气孔敏感性电焊条,焊条药皮的重量系数为0.30~0.35。焊芯组成为:C,Si,Mn,Cr,Mo,Nb,稀土Ce,Ti,其余为Ni。药皮组成为:大理石+碳酸锶+碳酸钡,萤石,氟化钡+氟化锂,锂硅石,一氧化锰,合成云母,铝铁,钝化镍镁合金,稀土钙镁铁,钨铁,钠玻璃粉。一种可用于9Ni钢薄板全位置焊接的低气孔敏感性电焊条,其优势在于,改善了全位置焊接操控性,提高了电弧稳定性,减小了飞溅,脱渣容易。减小了薄板气孔敏感性,改善了焊缝成型结果。提高了熔敷金属强度,接头‑196℃冲击功达到90J以上,与9Ni钢具有良好的匹配性。
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Citation Information

Patent Citations

  • LNG structure as well as nickel-based welding rod for marine 9Ni steel welding, and preparation method thereof

    CN107214434A