可钻式套管PDC钻头加工制造方法

By employing additive manufacturing and multiple heat treatment processes, the problems of insufficient vibration reduction performance and difficulty in processing complex topological hollow structures in traditional drillable casing PDC drill bits have been solved, enabling efficient manufacturing and stable use of drill bits, and improving the safety of drilling operations and the effectiveness of engineering applications.

CN122401006APending Publication Date: 2026-07-17CANGZHOU GREAT DRILL

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
CANGZHOU GREAT DRILL
Filing Date
2026-06-11
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing traditional solid steel drillable casing PDC drill bits suffer from insufficient vibration reduction performance, poor subsequent drillability, and difficulty in processing complex topological hollow structures. Furthermore, traditional manufacturing processes cannot achieve multi-regional gradient structure design for drill bits, resulting in low material utilization and long manufacturing cycles.

Method used

The drill bit blank is made using additive manufacturing technology, and then subjected to stress-relief annealing and hot isostatic pressing. It is then subjected to precision machining, quenching and low-temperature tempering heat treatment, combined with surface spraying hardening treatment and press-fitting of PDC composite sheet. Finally, grinding and diameter maintenance and welding strength testing are performed.

Benefits of technology

It achieves integrated molding of complex hollow structures, improves the freedom of drill bit structure design and overall performance, improves vibration reduction performance, extends the service life of drill bits, reduces construction costs and time, and ensures the stability and reliability of drill bits.

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Abstract

本申请提供了一种可钻式套管PDC钻头加工制造方法,属于钻井用钻头领域。该方法采用增材制造一体成型带复杂镂空区域的钻头毛坯,镂空结构采用分区梯度孔隙设计,配合减振阻尼腔与高阻尼合金填充提升减振性能。经去应力退火、热等静压、精加工、淬火回火及表面硬化处理后,以压装加钎焊方式固定PDC复合片,装配可钻式喷嘴并完成成品检测。本方法可实现复杂拓扑结构一体化制备,解决传统钻头减振差、可钻性不佳、加工受限等问题,优化钻头强度、耐磨与抗冲蚀性能,降低后续钻除难度,提升钻井作业稳定性与安全性,缩短制造周期、降低工程成本。
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