新能源汽车压缩机控制器组装线

By integrating assembly lines, welding lines, and testing lines into an automated assembly line, the problem of low automation in compressor controller assembly lines has been solved, achieving fully automated production and improving production efficiency and product quality.

CN122401014APending Publication Date: 2026-07-17ZHUHAI ZHIXIN AUTOMATIC TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
ZHUHAI ZHIXIN AUTOMATIC TECH CO LTD
Filing Date
2026-04-09
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing compressor controller assembly lines have low levels of automation, low production efficiency, and difficulty in ensuring assembly accuracy. Furthermore, the post-assembly testing process is separated from the production process, which increases the turnover time of work-in-process and makes quality traceability more difficult.

Method used

An automated assembly line integrating assembly line, welding line and testing line was designed. The entire product flow is automated through automatic conveyor line and elevator. High-precision automated equipment is used for assembly and testing, including CCD vision inspection, flipping mechanism and multi-level locking machine. High-voltage test and EOL test machine are integrated for comprehensive testing.

Benefits of technology

The entire process from loading the lower shell to unloading the finished product has been automated, which has significantly improved production efficiency, ensured the accuracy of assembly position and the consistency of locking torque, and improved the product yield and quality reliability.

✦ Generated by Eureka AI based on patent content.

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Abstract

本发明公开了新能源汽车压缩机控制器组装线,包括装配线,所述装配线从左到右依次设置有前段升降机、上料机、插件锁付机、翻转贴装机、IGBT装配机、装板贴片机、IGBT锁付机、PCBA预锁机及PCBA锁付机,分别用于下壳的升降、下壳和高低压端子上料、高低压插件锁付、底壳翻转和绝缘片贴装、IGBT锁付、装Busbar和PCBA及散热贴、PCBA预锁、PCBA锁付工作,选焊线设置于装配线与测试线之间,用于将装配线组装后的产品进行选接或回流并输送至测试线中完成检测下料。本发明实现了新能源汽车压缩机控制器从下壳上料、组件装配到最终测试的全流程自动化,大幅提升了生产效率和装配精度,降低了人工成本。
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