用于控流阀组装的自动合装机及其工作方法

The integrated design of the automated assembly machine realizes the integration of spring feeding and detection modules in the flow control valve assembly process, solving the problems of low efficiency and high cost in the existing technology, improving the efficiency and consistency of flow control valve assembly, and ensuring the quality inspection of springs and the accurate positioning of parts.

CN122401067APending Publication Date: 2026-07-17HANGZHOU GAOPIN AUTOMATION EQUIP
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
HANGZHOU GAOPIN AUTOMATION EQUIP
Filing Date
2026-04-30
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

In the current process of assembling flow control valves, there are many types of spring feeding and testing tooling, which lack integrated design, resulting in low efficiency, high cost, and insufficient coordination between the vibratory feeder and the cutting mechanism, leading to unsmooth material discharge.

Method used

An automatic assembly machine was designed, comprising a flow control core assembly mechanism, a vibratory feeder feeding system, a flow control shell cutting and lifting mechanism, a transfer mechanism, a flow control core cutting and lifting mechanism, and a spring inspection mechanism. The machine integrates the spring inspection and testing module, and combines the orderly discharge of the vibratory feeder and the cutting mechanism with the precise positioning and real-time monitoring achieved through sensors and control modules.

Benefits of technology

It improves the efficiency and product consistency of flow control valve assembly, reduces mechanical costs, ensures the quality inspection of springs and the precise positioning of parts, reduces manual intervention, and enhances production safety and equipment adaptability.

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Abstract

本发明涉及一种用于控流阀组装的自动合装机及其工作方法,它属于机械自动化技术领域。本发明中控流壳顶升气缸与控流壳顶升机构相连,控流壳横切气缸与控流壳横切机构相连,控流壳横切机构通过控流壳横切气缸推动控流壳单独出料,控流壳顶升机构确保控流壳准确定位有序进入移栽机构,控流芯顶升气缸与控流芯顶升机构相连,控流芯顶升杆与控流芯顶升机构相连,控流芯横切气缸与控流芯横切机构相连,控流芯真空吸取及压装机构的控流芯取料及压装气缸推动控流芯真空吸取及压装头下移吸取由控流芯顶升机构定位的控流芯,位置传感器实时反馈位置数据,检测是否吸取及位置信息。本发明结构设计合理,提升组装效率,产品一致性,降低机构成本。
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