A strain gauge and a tool setting gauge

By adopting a Wheatstone bridge structure and a strain gauge body with a steel ball-tripod linkage, the problem of insufficient detection accuracy of existing tool setters has been solved, enabling precise detection and stable operation of the tool setter in the field of high-end manufacturing, thereby improving processing accuracy and product qualification rate.

CN122401162APending Publication Date: 2026-07-17DONGGUAN WENTAO AUTOMATION CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
DONGGUAN WENTAO AUTOMATION CO LTD
Filing Date
2026-03-26
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

The existing tool setting equipment has insufficient detection accuracy of the strain gauge body, which cannot effectively sense and convert the micron-level tool deformation. As a result, the tool setting equipment cannot accurately reflect the tool status, which affects the machining accuracy and product qualification rate, and limits its application in ultra-precision machining scenarios.

Method used

The strain gauge body adopts a Wheatstone bridge structure, combined with steel ball-tripod linkage and nested positive and negative power supply. Through modular layout, it achieves precise power supply and stable detection, ensuring efficient transmission and conversion of electrical signals. The induction energizing structure and strain sensing structure work together efficiently to eliminate deformation constraints and interference.

Benefits of technology

It enables precise detection of micron- and submicron-level tool deformation by the tool setter, improving machining accuracy and product qualification rate, expanding its application in high-end manufacturing, reducing equipment maintenance costs, and enhancing its ability to adapt to complex machining environments.

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Abstract

本发明公开了一种应变片及对刀仪,属于对刀仪设备技术领域,包括外壳,所述外壳的两端分别设有前端盖子和尾端盖子;所述外壳内部由下而上依次设有应变感知结构、应变片本体、珠盘压紧环和感应通电结构,所述应变片本体位于应变感知结构内部,所述珠盘压紧环位于应变感知结构的上方位置处,所述感应通电结构用于应变片本体的通电。本发明基于钢珠‑三角架联动的形变传递与惠斯通电桥检测原理。刀具与对刀仪前端接触产生的作用力,传递至三角架并驱动其沿塑料保持架滑动下移,三角架通过凹槽与三个圆周分布的钢珠卡接,将作用力均匀分散至钢珠,进而作用于珠盘放置架或基盘使其产生微小弹性形变。
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