A tool chatter detection method based on signal graphical representation and light weight deep network

By acquiring and graphically processing multi-channel signals in real time using intelligent cutting tools, and combining this with the EfficientNetV2-S network for chatter detection, the problems of signal non-stationarity, noise interference, and poor adaptability across working conditions in existing technologies are solved, achieving high-precision, low-latency online chatter detection and hierarchical identification.

CN122401166APending Publication Date: 2026-07-17CHONGQING UNIV

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
CHONGQING UNIV
Filing Date
2026-04-07
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing tool chatter detection technologies struggle to achieve high-precision, low-latency online detection and hierarchical identification when faced with non-stationary signals, noise interference, poor adaptability across operating conditions, and insufficient model interpretability.

Method used

By integrating a triaxial vibration sensor and a triaxial PVDF force sensor into a smart tool, multi-channel signals are acquired in real time, preprocessed, and then graphically mapped. Combined with the EfficientNetV2-S lightweight deep network for end-to-end supervised learning, real-time identification of flutter categories is achieved.

Benefits of technology

The method improves robustness to noise and transient disturbances, enhances cross-condition adaptability and interpretability, reduces computational overhead, and meets the real-time and engineering feasibility requirements of actual processing sites.

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Abstract

发明提供一种基于信号图形化表征与轻量化深度网络的刀具切削颤振检测方法。该检测方法包括获取多通道原始信号序列、剔除非稳定切削区间、建立每个窗口样本与对应切削状态标签的关联、将多通道原始信号转变为二维图像、构建颤振检测模型、将最优模型部署于在线检测系统等步骤。该方法通过对三轴振动与三轴切削力多通道信号进行延迟嵌入与极坐标散点映射,将时序信号中的动态关联信息转化为二维空间纹理结构,使不同颤振状态在图像空间中呈现出具有显著差异的分布模式。有效提升不同颤振等级之间的类别可分性,增强方法对切削过程中噪声、冲击与瞬态扰动的鲁棒性。
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