Crystal bar cutting apparatus and method

By using an adjustable main roller structure and adjusting the cutting process parameters in real time in the crystal rod cutting device, the problem of head and tail line arc difference was solved, and stable cutting of crystal rods of different sizes was achieved, improving cutting efficiency and quality and reducing costs.

CN122401664APending Publication Date: 2026-07-17高测(盐城)技术有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
高测(盐城)技术有限公司
Filing Date
2025-01-16
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing diamond wire cutting technology suffers from head-to-tail wire bowing issues when cutting crystal rods, resulting in uneven cutting capabilities and difficulty in adapting to the cutting needs of crystal rods of different sizes and lengths. In particular, it is ineffective when cutting ultra-long and ultra-large crystal rods.

Method used

It employs a structure with at least three adjustable main rollers, with the cutting wire mesh length adapted to the crystal rod size. Cutting is performed through reciprocating motion, and combined with a pressure sensing structure and detection device, the cutting process parameters are adjusted in real time to optimize the tension and force of the cutting wire.

Benefits of technology

It enables stable cutting of crystal rods of different sizes, reduces wire bowing, improves cutting efficiency and quality, reduces steel wire consumption and production costs, and enhances the flexibility and adaptability of the cutting device.

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Abstract

本发明提供了一种晶棒切割装置及方法,晶棒切割装置包括至少三个主辊和切割线;切割线缠绕在至少三个主辊上,以使至少三个主辊上形成用于切割待切割晶棒的切割线网,待切割晶棒位于任意相邻两个主辊之间,以通过切割线网在至少三个主辊上往复运动以对待切割晶棒进行切割;其中,切割线网的长度通过至少三个主辊可调节地设置,以使切割线网的长度与待切割晶棒的尺寸相适配。本发明解决了现有技术中的切割工艺方案无法满足不同尺寸晶棒的切割需求的问题。
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