An electric vehicle thermal management system

By introducing components such as five-way water valves and three-way water valves and flow channel switching into the electric vehicle thermal management system, combined with an electric scroll compressor, direct heating of electric drive waste heat and passive cooling of the battery are realized, solving the problems of high cost and high energy consumption of existing systems, and making it suitable for commercial vehicles with large cooling capacity.

CN122402173APending Publication Date: 2026-07-17SHANGHAI YINLUN HEAT EXCHANGE SYST CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
SHANGHAI YINLUN HEAT EXCHANGE SYST CO LTD
Filing Date
2026-05-13
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing electric vehicle thermal management systems suffer from numerous components, complex piping, high costs, and excessive energy consumption. In particular, over-reliance on high-pressure water heaters or compressors in low-temperature environments leads to energy waste and compressor lifespan loss.

Method used

It employs components such as a five-way water valve, a three-way water valve, a warm air water pump, an electric water pump, a battery water pump, a heater, a one-way valve, a radiator, a water-cooled condenser, a cooler, and a battery pack. It achieves multiple operating modes through flow channel switching. Combined with an R134a or R1234yf electric scroll compressor, it automatically switches between water source heat pump and air source heat pump modes, using the waste heat from the electric drive to directly heat the passenger compartment or battery, reducing the need for compressor startup.

Benefits of technology

It achieves full-function thermal management, reduces system costs and energy consumption, extends the life of core components, is suitable for commercial vehicles with large cooling capacity, and improves waste heat utilization.

✦ Generated by Eureka AI based on patent content.

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Abstract

本发明公开了一种电动车热管理系统,涉及热管理技术领域,包括冷却液侧回路与冷媒侧回路,冷却液侧回路包括五通水阀、三通水阀;五通水阀通过内部流道的切换实现至少三种运行模式,以调节冷却液流动方向;三通水阀用于选择冷却液是否流经散热器。本发明仅需两个阀体即可实现热泵采暖、电机余热回收、电池被动冷却等多种模式,具有架构精简、硬件成本低、余热利用率高的效果,并能通过模块化拓展满足纯电重卡等大制冷量需求,具有显著提升整车能效的效果。
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