轮胎吊电池换电系统及方法

By designing a tire-mounted crane battery swapping system, a positioning mechanism combining a rotating platform and telescopic components was adopted, which achieved precise positioning and efficient transportation of battery packs. This solved the problems of large positioning errors and long swapping times in existing technologies, and improved port operation efficiency.

CN122402302APending Publication Date: 2026-07-17SHANGHAI ZHENHUA HEAVY IND

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
SHANGHAI ZHENHUA HEAVY IND
Filing Date
2026-06-15
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

In the existing technology, the battery replacement process of the rubber-tired crane lacks a dedicated alignment adjustment mechanism, resulting in large positioning errors, easy collision between the battery pack and the mounting base, and no automated battery delivery and switching structure. Each replacement takes a long time and disrupts the port operation cycle.

Method used

A tire-mounted battery swapping system was designed, including an installation platform, a transfer platform, an alignment mechanism, and a battery transfer mechanism. Through the combination of a rotating platform and vertical and Y-axis telescopic components, the system achieves precise alignment and efficient transport of the battery pack. It is equipped with a floating charging and discharging head to avoid hard contact, and uses a control unit to achieve automated control and linkage operation.

Benefits of technology

It enables precise alignment and efficient replacement of battery packs, reduces maintenance costs, improves port operation efficiency, and meets the continuous operation requirements of new energy rubber-tired gantry cranes.

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Abstract

本发明提供了一种轮胎吊电池换电系统及方法,涉及物流装备技术领域。换电系统包括:安装平台用于安装第一电池,第一电池被配置为在竖向上与轮胎吊电连接及断连,安装平台上设置有第一导轨以及供第一电池安装的定位支架。转运平台包括承载基座以及设置于承载基座上的对位机构、电池转移机构和电池支架。对位机构包括:可在XY平面旋转的旋转平台、可沿Z向升降的竖向伸缩件和可沿Y向伸缩的Y向伸缩支架,Y向伸缩支架上设置有可与第一导轨对接的第二导轨。电池转移机构可沿第一导轨与第二导轨移动,电池转移机构中设置可抓取第一电池及第二电池的吊装部件。第二电池在竖向上与电池支架电连接及断连,电池支架可沿X向移动至旋转平台。
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