一种高压断路器用碳陶瓷合闸电阻材料及其制备方法

By using a formulation of kaolin, alumina, and graphite in the carbon ceramic closing resistor material for high-voltage circuit breakers, combined with spark plasma sintering technology, the problems of material densification and performance improvement were solved, achieving a comprehensive performance improvement in low porosity, low resistivity, and high thermal diffusivity.

CN122403931APending Publication Date: 2026-07-17CHONGQING UNIV
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
CHONGQING UNIV
Filing Date
2026-04-22
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing carbon ceramic closing resistor materials for high-voltage circuit breakers suffer from problems such as long sintering cycles, limited densification, excessive porosity, and a need to improve overall performance. In particular, there is a lack of systematic and in-depth research on the synergistic optimization of formulation design and new sintering processes.

Method used

Using kaolin and alumina as the ceramic phase and graphite as the conductive phase, an alumina-mullite composite framework is formed and a stable conductive network is established through spark plasma sintering process, combined with a reasonable formula and sintering temperature control, thereby achieving rapid densification.

Benefits of technology

It significantly reduces porosity, increases volume resistivity and thermal diffusivity, improves electrical and thermal properties, and ensures the structural stability and continuity of conductive pathways of the material.

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Abstract

本发明公开了一种高压断路器用碳陶瓷合闸电阻及其放电等离子烧结制备方法。所述碳陶瓷合闸电阻由陶瓷相和导电相组成,其中陶瓷相包括高岭土和氧化铝,导电相包括石墨。通过调控陶瓷相中高岭土与氧化铝的配比、导电相石墨含量以及放电等离子烧结工艺参数,使所得碳陶瓷合闸电阻具有较低的显气孔率、较低的体积电阻率、较小的电阻温度系数绝对值和较高的热扩散系数。本发明解决了现有高压断路器用碳陶瓷合闸电阻传统固相烧结周期长、致密化程度有限、孔隙残留较多及综合性能有待进一步提升等问题,具有工艺效率高、组织均匀性好和综合性能优良等优点。
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